Izinhlelo Zokubulala Izinkukhu: 15,000 BPH + 2.3% Inzuzo Yokukhiqiza

Zonke Izigaba

Izisikwele zesikhumbuzo sezinkomo zokuphila ezinamandla okukhula kakhulu

Izisolutions zethu zesikhumbuzi sezinkukhu zihambisana kusukela ku-15,000 izinkukhu zokudla ngamuhla ngamahora ngaphandle kokusebenzisa amanzi ngokwesibonelo esingaba yilitha 6.5 ngalokho ngokusetshenziswa kwesikhumbuzi sokuphuma kwezinye izikhathi (counterflow scalding) nokuthatha izinkukhu ngendlela engasolwa ngamandla (dry plucking). Umphakathi waseBrazili wabhalisela ukuthi kukhona ukongeza kwesikhumbuzi sokubhala ngokuphakanyiswa kwezinkukhu ngokuphakanyiswa kwe-2.3% futhi ukuphepha kwamandla ngokuphakanyiswa kwe-35% emva kokufaka isikhumbuzi sethu sokuqondwa ngamandla kuphela (all-electric line). Ukusebenzisa i-servo ukuhambisa izinkukhu zokuvula (evisceration) kuyakhangelwa ukuthi ukuphulwa kwesikhumbuzi kungaphezu kwe-0.1%, okuyinikela ubunzima bokuthenga izinkukhu ezinokuthathwa ngokwamanzi (edible offal revenue). Izicabanga zokushisha ngokugcina amandla (antimicrobial spray cabinets) zifika ekuphuleni kwe-Salmonella ngokuphakanyiswa kwe-2.5-log kwenhloko yezinkukhu emva kokushishwa ngamandla (post-chill skin), okuyisikhundla esiphakade kwezindlela zokusebenza zase-EU nase-USDA. Isimo sesikhumbuzi sokwakhiwa ngokwesiliva (open-frame stainless steel design) siyakhupha isikhathi sokuchitha ngaphansi kwe-40 minithi futhi siyafika ekuphuleni kwe-ATP ngokuphakanyiswa kwe-99.5% ngokwesikhathi sokuphula. Ukukhombisa ngokwesikhundla (modular construction) kuyavumela ukuthi ukhulu kwezinkukhu kungakhanyekwa ngaphandle kokukhombisa izindawo ezengeziwe, futhi ukuthenga ngokwesikhundla (RFID traceability) kuyalinkiya ngalokho izinkukhu zonke nezinhlobo zokusebenza, okuyavumela ukuthi ukuthenga kwezindawo zokuthengiselwa kuzoyeka ngokuphakanyiswa. Lokhu kuyakhelwa ngokuphakanyiswa kwezinhlobo zokusebenza ngokwesikhundla, okuyakhupha ukusebenzisa amandla angu-60%, okuyinikela ukuthi ukuthenga kwezinkukhu kungaphakanyiswa ngokuphakanyiswa kwezinhlobo zokusebenza futhi ukuthi ukuthenga kwezinkukhu kungaphakanyiswa ngokuphakanyiswa kwezinhlobo zokusebenza.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Isitshalo SaseColombia Sibuyisela Izidumbu Zomzimba ZaseColombia Ngokukhipha Izidumbu Ngokuphansi

Indawo yokubulala yaseBogotá yalahlekelwa u-2.1% wesibindi nenhliziyo ngenxa yokungcola kwe-bile okubangelwa amathuluzi aqinile okukhipha. Ngafaka i-carrousel yokuphuma emathunjini enikwe amandla yi-servo enezinzwa ze-torque ezilingisa ukumelana izikhathi ezingu-200 ngomzuzwana. Lapho kutholakala ingcindezi engavamile, isipuni siyama ngokushesha, sinciphise ukuqhuma kwe - gallbladder kube ngu- 0.06%. Ukubuyiselwa kwesibindi esidliwayo kwanda ngamagremu angu-2,5 ngenyoni ngayinye, okwenza imali eyengeziwe engu-$230,000 ngonyaka. Amathambo omzimba ngemva kokuqedwa kwesisu abonisa ukwehla kwama-enterobacteriaceae angu-2,3 logs, okusekela ukuvuselelwa kwesitifiketi se-halal. Lo mgwaqo ugcina izinyoni ezingu-12 800 ngehora, unabasebenzi ababili kuphela. Ukuthuthwa kwezinto ezilahliwe kusetshenziswa i-vacuum esikhundleni sokuthuthwa kwamanzi, okuye kwasindisa amalitha angu-1,3 amanzi ngenyoni ngayinye. Ukuhlunga ngaphandle kwamathuluzi kwenza kube lula ukuhlanza ngokuphelele ngemizuzu engu-28. Lesi sitshalo sathola imali esiyitshalile ezinyangeni eziyisithupha kuphela ngemali etholakala ezitsheni ezincane futhi sanciphisa umsebenzi wokulungisa.

Izitshalo Zase-UK Zenza Ukuqedwa Nokukhishwa Kwezinto Zomsebenzi Kube Okuzenzakalelayo Ukuze Kuxazululwe Inkinga Yezabasebenzi

Indawo yokubulala izilwane yaseNorfolk esebenza ngezinkukhu ezingu-155 000 ngosuku yayibhekene nesikhala esingu-25% sabasebenzi abanekhono lokukhulula amathambo. Ama-deboner esifuba nasesinqeni ahlanganiswe ngombono we-3D alandela umumo wamathambo, anezela ama-gram angu-5.8 we-filete yenyoni ngayinye. Izinga lokuqhekeka kwamathambo lehla laba ngu-0.012%, okuhambisana nezidingo zokudla kwezingane. Umsebenzi oqondile wokunikeza izingxenye wehla usuka kwabangama-20 waya kwabayisishiyagalolunye ngomsebenzi ngamunye, kwagcina amaRandi angu-360 000 ngonyaka. Amathuluzi okushintsha ngokushesha aguqula imilenze iphelele ibe yizinqe ezingenamathambo ngemizuzu engaphansi kwemithathu. Uhlelo lwe-CIP luwasha indawo yokusika ngemizuzu engu-10, luvimbele ukuhlanzwa ngesandla. Ukubuyiselwa kwenyama yonke kwenyuka ngo-3.8% ezinyangeni ezimbili, futhi lesi sitshalo sathola inkontileka yesifuba esenziwe ngamasongo esiphezulu somugqa wokudla okulungisiwe. Imishini yabuyiselwa ezinyangeni ezingu-9 ngokonga abasebenzi kanye nomkhiqizo ophakeme.

INingizimu Afrika Ithumela Izinkukhu Ezipholisiwe Zomoya E-EU

Indawo yokuvula emuva kuka-Cape Town iyadinga ukuthi kubuyiswe ku-EU kodwa ukuvulwa ngokufakwa kwamandla kwenza ukuthi amanzi akhululekile kakhulu futhi isikhathi sokusebenza kusengeziwe. I-Turnkey yavulwe i-tunnel yokuvula ngohlobo lwe-air ephakathi kwezindawo ezintathu nesikontrole sesihlukwane nesibar sokuqinisa i-peracetic acid esiqondile. Isikhathi sokufika kwesikhathi sokuphakeme kusuka ku-4°C kungama-48 emuva kokuvulwa ngaphandle kokuthi amanzi akhululekile. Ukuzivulazive kwe-microbiological kuthi ukuthi kukhona ukunciphisa kwe-Campylobacter ngemilinganisi ye-2.4-log futhi ukunzima kwe-shelf-life kusengeziwe ngama-5 eminyakeni. Indawo leyiya kuthumela iziqephu zokuvula ngohlobo lwe-air ku-Europe ngokuphakamisa kwemali ngemilinganisi ye-18%. Ukunciphisa kwamandla kufika ku-1.6 liters ngamnye wezilwane, futhi amanzi okuvulwa okugciniwe ayasebenzisa kwe-scalding. Ukuguqula kwakwenziwe ngama-10 eminyakeni yokuvulwa nokuphumelela ukuzivulazive kwe-veterinary kwe-EU ngokuzimisa kwesikhathi esisodwa. I-revenue yeyanga ekubeni kwe-export yangenwe kakhulu kwe-2.1 million USD ngonyaka wesokuqala, nokuthola isikhathi sokubuyisela konke ngama-13 eminyakeni.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

umlingelo wezinkomo zaseNkandla zaseStainless Steel ye-304, izikhathi zokuphuma kwe-1000–13500 BPH, izinkampani zokuphuma kwezinkomo zaseNkandla

INDABA YOKUBUKA

Imishini Yokuphatha Ngokuzenzakalelayo Amakhwekhwe, Imishini Yokuphatha Nokuphatha Ngokuzenzakalelayo Yomkhakha Omdala Wokuphatha Amakhwekhwe, Amaduck, Nama-goose

INDABA YOKUBUKA

umthwalo Wokuphatha Amakhwekhwe Okuqinisekisiwe Ngokwesilalini 1000-4000 BPH, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo

INDABA YOKUBUKA

Imishini Yokuphatha Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Y......

Turnkey Slaughter iyathumela iziprojekthi zesilwane sokuthabatha isikhumbuzo esisodwa ngokuphelele esinakho ukuthabatha isikhumbuzo, ukuthabatha isikhumbuzo, ukuthabatha isikhumbuzo, ukuthabatha isikhumbuzo, ukuthabatha isikhumbuzo, ukuthabatha isikhumbuzo, nokuthabatha isikhumbuzo kusukela ku-“stunning” ukuze kufinyelela ku-“deboning”, zonke zizokwenzeka ngokuhambisana kwe-digital ecosystem. Ngokugcina kwe-overhead carrier yonke i-RFID-tagged, okuyinto eyenza ukuthabatha okwenza ngokusha kwezinsizakalo: isikhalda sesikhalda sifanisa isikhalda sesikhumbuzo ngokubhala kwesilwane, amafinger aseplucker ayihlukanisa ubunzima ngokwesiqondvo, futhi amaspoons asevisceration ayihlukanisa ubunzima ukuze abulale amagqabi. Isilwane esisheshayo se-12,500 BPH e-Mexico siphumelela ngokuba sithola ukuthabatha kwezilwane ezingu-2.6% futhi sibeka ubuncane bokudla kwamanzi ku-6.2 liters per bird ngokusebenzisa iziqu zokuvuka kwe-counterflow futhi ukuthabatha kwe-offal ngokusebenzisa ivacuum. Ukubuyisela kwe-304 stainless steel okungavamile nokubhala kwezinkundla kuyenza ukuthi isikhumbuzo siphuma ngokuphela ngokwesikhathi esingaphezu kwe-99.3% ngokwesikhathi esokuqala sokuthabatha ngokwesikhathi esingaphezu kwe-ATP futhi ukuthabatha kwenza ngokuphelele ngokusha kwezinsizakalo ezingu-40 minutes. Iziring zokuthabatha kwe-antimicrobial ezithunywa kusobala kuyenza ukuthi i-Salmonella ne-Campylobacter ziphuma ngokuphela ngokwesikhathi esingaphezu kwe-2.5-log, okuyinto eyenza ukuthi kubhekwe izinhlelo zase-BRC, USDA, ne-EFSA. Ukubuyisela kwethu okuphinde kubuyiselwa kusobala kuyenza ukuthi kungakhelwe ngokuphinda-phinda; isiprojekthi esingaphansi sisemthethweni sibegina ngokuthabatha kwe-evisceration futhi ukuthabatha kwe-air-chill upgrades, emva kwalokho kuyengeza ukuthabatha kwe-deboning ngokuzenzakalela ngaphandle kokubuyisela kwesikhundla. I-OEE dashboard ibhala ukuthabatha kwezinsizakalo ngokusha futhi ibhala izimpendulo zokuthabatha kwezinsizakalo ngokusha, okuyinto eyenza ukuthi kubhekwe ukuthi kubuyekeka ngokuphela ngokwesikhathi esingaphezu kwe-98.5%. Turnkey ithabatha konke okuphakathi kwe-layout design kusukela ku-staff training futhi ku-HACCP documentation, okuyinto eyenza ukuthi isilwane sakho sokuthabatha isikhumbuzo sithole ukuthabatha okuphelele, ukuthabatha kwezilwane, futhi ukuthabatha kwezilwane ngokwesikhathi esokuqala.

Imibuzo Evame Ukubuzwa

Yini isikhathi sokuthenga esikhundleni se-Turnkey sokuvula izilwane?

Sakha imigqa yezinyoni esukela ku-2 000 kuya ku-15 000 ngehora. Ama-carousel asheshayo nama-servo drive azimele agcina isikhathi esiqondile sokuma ukuze kususwe izisu futhi kugcinwe inhlanzeko. Lolu hlelo luqondisa ukusheshisa ngendlela enamandla ukuze luvimbele ukuzanyazanyiswa kwesidumbu, luqinisekise ikhwalithi engaguquguquki lapho isivinini siphezulu.

Uqinisekisa kanjani ukuthi ukudla kuyahambisana nezindinganiso zokuphepha?

Izakhiwo ezivulekile ezingenazinhlayiyana ezinemigqa ecijile zivimbela i-biofilm. Ama-spray e-antimicrobial asebenza ngaphakathi asetshenziselwa i-organic acid ngaphansi kwengcindezi elawulwayo, eqinisekisiwe ukuthi inikeza ukunciphisa i-pathogen ngo-2.5 log. Yonke idatha yamaphuzu okulawula abalulekile igcinwa njalo ukuze ihlolwe ngesikhathi sangempela.

Singakwazi yini ukuthuthukisa indawo yethu yokubulala eseyilapho ngaphandle kokwakha kabusha?

Yebo, amamojula ethu axhuma phansi futhi ahambisane nomshini wakho wokuthutha. Ungashintsha izingxenye zokukhipha izisu nezokupholisa phakathi nokuvalwa kwempelasonto okuhleliwe kuyilapho ulayini wokubulala uqhubeka usebenza. Ukuthuthuka okwenziwa ngezigaba kunciphisa izindleko ezinkulu nezikhathi zokuphumula.

Yini evamile yokonga amanzi namandla ngemva kokuyilungisa?

Izitshalo ngokuvamile zinciphisa ukusetshenziswa kwamanzi ngo-25-30% ngokusebenzisa ama-counterflow scalders kanye nokuthuthwa kwe-vacuum offal. Ama-servo drive kagesi anciphisa ukusetshenziswa kwamandla cishe ngama-35% uma kuqhathaniswa nezinhlelo zomoya. Esinye isitshalo sasindisa amanzi angu-19 cubic metres ngosuku nezindleko zikagesi zonyaka ezingu-48.000 zamaRandi.

Yiluphi usizo lwangemva kokufakwa enilunikezayo?

Sinikeza ukuqeqeshwa kwabasebenza endaweni amasonto amabili, ithempulethi yohlelo lwe-HACCP, nokuxilongwa okukude kwamahora angu-24 ngosuku nge-VPN. Izindawo zokuhlinzeka izingxenye ezisele zendawo ziletha izingxenye ezisele kungakapheli amahora angu-48. Izinkontileka zonyaka zokusebenza zihlanganisa ukuhlaziywa kokudlidliza, izithombe ezishisayo, kanye nokuqhathaniswa kwe-OEE ukuvimbela ukwehluleka.

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Ingxenye Yokungena Kwezinkomo Engasayibizwa Njalo. Funa umkhosi wokukhokha kwisikhundla sokukhokha kwezinkomo esikude kakhulu futhi ubiza umphathi wokukhokha ngokubaluleka kakhulu kokuthi yini okuyilungu lakhe. Isikhundla sokungena kwezinkomo singabona phakathi kwezinye zezinto ezibalulekileyo. Akukho...

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Bheka Okuningi

Ubufakazi Bamakhasimende

U-Antonio L.

Ukuthuthukisa uhlelo lwethu lokukhishwa kwamathumbu nokushiswa komoya nge-Turnkey kwandisa ukubuyiselwa kwesibindi ngo-3.1 g ngenyoni ngayinye futhi kwehlisa i-Salmonella ngemva kokushiswa yaba ngu-0.3%. Isikhathi sokuhlanza sinciphe ngo-35%, futhi ukuhlolwa kwe-swab kuhlala kuhlanzekile. Sisebenzisa izinyoni ezingu-145 000 nsuku zonke, futhi isikhathi sokuphumula singaphansi kuka-0.25%. Lo msebenzi wavuzwa ngezinyanga ezingu-10 ngokwanda kwesivuno nangokonga amanzi. Ukusekela okuyisisekelo kwaba nobuchwepheshe ngaso sonke isikhathi.

UDiane K.

Umhla wokususa ubonakaliso wabekwe ngokuzenzakalelayo wabeka isiphumo esikhulu kubhrethi yethu yokuqondisa ngama-4.6% futhi wazibula izinkinga zokubhaka ubonakaliso. Isikhathi sokusebenza emkhambini wokuphatha wabhalalisekile ngamashumi amabili, futhi ukuguqula kusheshwe kusiza ukuthi sifikele ekukhetheni kwabantu abaningi bokuthengisa ngisho noma ngisho. Isistimu yokuhlola i-CIP isihlola ngendlela efanele ngemizuzu eminye. Isitimu sokufundisa sika-Turnkey sifundisa abasebenzi bethu ngisho noma ngisho. Lokhu kucatshangwa kusiza ukuthi sifume isithembiso esikhulu sokuthengisa izinkozo ezisemthwakweni.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Iselula/WhatsApp

Umyalezo

0/1000

ukulima kwezilwane

ukulima kwezilwane umdlalo wokulima kwezilwane ukulima kwezilwane ngokwesifunda ukulima kwezilwane nokuprosesa indawo yokulima kwezilwane

Ukuvula Ngokwesiqinisekile Ukunceda Okukhulu Kwamaphakade

I-carrousel yokuqothula izisu endaweni yokubulala izinkukhu esebenzisa izinsimbi ezisebenza nge-servo-driven ne-torque sensors efakwe ngaphakathi, ethatha amasampula okuphikisa izikhathi ezingu-200 ngomzuzwana. Uma uhlelo luthola ingcindezi engavamile ebonisa ukuthi isibindi sibuthuntu noma i-gallbladder igcwele, luyayeka ukukhipha ngokushesha, kugcine amazinga okuqhekeka engaphansi kuka-0.08%. Isitshalo saseColombia sathola amagremu angu-2,6 esibindi esihlanzekile ngenyoni ngayinye, okwakuletha imali engu-$245,000 ngonyaka. Iziteshi ezivalekile ezihlanza umoya zihlukanisa ngokushesha imfucuza ebomvu nemfucuza eluhlaza, zivimbele ukungcoliswa kwe-aerosol futhi zithuthukise ikhwalithi yomoya. Amathuluzi abonisa ukuthi ukuhlanzeka kusebenza kanjani, okuvumela ukuba kube nokuhlanza okugcwele okwenziwa ngemizuzu engaphansi kuka-30. Lokhu kusebenza ngokunemba kunciphisa ukulahlwa kwezilwane ngo-55% futhi kuvikela inani lezilwane ezidliwayo ezihloselwe izimakethe eziphambili zokupakisha kanye nezokuthekelisa, kuguqula indawo yokulawula eyinhloko ibe isikhungo senzuzo esilinganisekayo.

Ukuhlanza Izinyamazane Okuqondiswa Umbono Ukuze Kuzuzwe Inyama Engcono Kakhulu

Ukucutshungulwa kwesibili endaweni yokubulala izinkukhu kufanele kukhulise isivuno ngenkathi kususwa izingcezu zamathambo. Uhlelo lwe-turnkey's 3D vision luhlela i-clavicle, i-kil, namalunga ephiko ngokunemba okungama-0.5 mm, luqondisa ama-rotary blades eduze kwe-contour yamathambo. Le ndlela yokuzivumelanisa nezimo yengeza ama-gram angu-5,9 e-breast filet ngenyoni ngayinye uma iqhathaniswa nemishini ene-fixed-path, njengoba kwaqinisekiswa esivivinyweni sezinyoni ezingu-300 000. Izinga lokuqhekeka kwamathambo lihlala lingaphansi kuka-0.015%, elihlangabezana nezindinganiso eziqinile zokudla kwezingane nokudla kwezilwane ezifuywayo. Amathuluzi okushintsha ngokushesha avumela ukushintsha phakathi kwezindawo ezinamathambo nezingenamathambo ngemizuzu emithathu, okusekela ukukhiqizwa ngesikhathi esifanele. Isekethe elihlanganisiwe le-CIP ligcwalisa indawo yokusika ngemizuzu engu-10, likhuphule ukuhlanza ngesandla futhi lendise isikhathi sokuphila kweblade. Isitshalo sase-UK sathola inzuzo ephelele yokuvuselelwa kwenyama engu-3.5% futhi saqinisekisa izinkontileka ze-premium zemikhiqizo ebiza kakhulu ehlukanisiwe futhi enqunywe izingxenye.

Ukuthunywa Kwamafutha Okugcina Nokuthintela Ngamahloko

Ukupholisa ngemva kokukhishwa kwezitho zomzimba kunquma isikhathi sokugcina kanye nokufaneleka kokuthekelisa. Umhubhe wethu opholile usebenzisa izindawo ezintathu eziphambene nomoya obandayo onomswakama ukuze ulethe izinga lokushisa eliphakathi nendawo libe ngu-4°C ngemizuzu engu-45 ngaphandle kokumunca amanzi, kugcine ukunambitheka nokuma kwemvelo kwenyama. Izinduku ezifaka i-peracetic acid zinikeza ukumbozwa okungama-degree angu-360 okuqinisekiswe izifundo ze-riboflavin tracer, okuletha ukuncishiswa kwe-Campylobacter okuhambisanayo okungama-2,4 log. Isitshalo saseNingizimu Afrika sanweba isikhathi sokugcina esincane ngezinsuku ezinhlanu futhi safaneleka ukuthekelisa e-EU, sahola intengo ye-17%. Uma kuqhathaniswa nokucwiliswa, amanzi agcinwa afinyelela ku-1.5 litre ngenyoni ngayinye, futhi i-condensate iyabuyiselwa ukuze ishiswe. Le nhlanganisela yokuqandisa okuqinile kanye nokulinganisa okuqondile kwe-antimicrobial kuqinisekisa ukuhambisana namazinga aqine kakhulu e-BRC ne-EFSA ngenkathi kunikezwa ikhwalithi ye-clean-label efunwa ngabathengisi nabathengi abaphezulu.