Izisombuluko zese-Poultry Slaughter Plant: 15,000 BPH, EU/USDA Compliant

Zonke Izigaba

Izixazululo Zokubulala Izinkukhu Ezisebenza Ngempumelelo Ephakeme Ukuze Kutholakale Umkhiqizo Omkhulu

Izinhlelo zethu zokubulala izinkukhu zisebenza izinyoni ezingafika ku-15 000 ngehora kuyilapho zisika ukusetshenziswa kwamanzi kube amalitha angu-6,5 ngenyoni ngayinye. Umhlanganisi waseMexico wafakazela ukwanda kwezinga lokuzala amabele ngo-2.3%, nokwehla kwamandla ngo-35% ngemva kokufaka umugqa wethu kagesi. Ukuqedwa kwamathumbu okuqhutshwa yi-servo kuvimbela ukuqhuma kwamathumbu ngaphansi kuka-0.12%, kugcine inani lezinhlayiya ezidliwayo. Ukufudumeza okuhlanganisiwe okuhambisana nokugcoba okuqinile kwehlisa amazinga okudlula ama-skin tears abe ngaphansi kuka-0.4%. Izikhwama zokuphehla izibulala-magciwane zinikeza ukwehliswa kwe-Salmonella okuqinisekisiwe okungu-2.6 log, okuhlangabezana nezindinganiso ze-EU ne-USDA. Izakhiwo zensimbi engagqwali ezivulekile nezithambekele phansi zenza abasebenzi bezempilo bakwazi ukudlulisa ama-ATP swabs angama-99% ngemizuzu engaphansi kwengu-40. Umklamo we-modular uvumelana nezakhiwo ezikhona, okuvumela ukuthuthukiswa kwamandla ngaphandle kokwakhiwa okusha. Kusukela ekwamukeleni bukhoma kuya ekuqhekekeni, ukulandelela i-RFID kunikeza ukulandeleka okuphelele kwezinyoni, kuqinisa ukuhlolwa kokuphepha kokudla nobuqotho bomkhiqizo.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Isitshalo SaseColombia Sibuyisela Inani Eliphakeme Lezinsalela Zomzimba Ngokuzihlanza Ngokuphansi

Isitshalo sokubulala izinkukhu eBogotá sasilahlekelwa amaphesenti amabili ezinhliziyo nezibindi ngenxa yokungcola kwepheshana ngenxa yokudweba ngomshini. Ngafaka izinsimbi zokubopha izisu ezisele emgqeni wokukhipha izisu ngezipuni ezizwa i-torque nesivikelo sokuhlukanisa i-gallbladder. Uhlelo luhlola ukumelana izikhathi ezingu-200 ngomzuzwana, lumise ukukhipha uma kutholakala ingcindezi engavamile. Ukupakisha ukudla okudliwayo okonakele kwehla kusuka ku-1.9% kuya ku-0.04%, kwengeza imali engu-$190,000 emalini etholwa ngonyaka ngokudla ukudla okudliwayo. Amathambo omzimba wesidumbu ngemva kokukhishwa kwawo emathunjini abonisa ukuthi ama-Enterobacteriaceae ancipha ngo-2,2 log, okusekela ukuvuselelwa kwesitifiketi se-halal. Umzila ugcina izinyoni ezingu-12 500 ngehora, kunabasebenza ababili kuphela abaqapha izikrini ze-HMI. Ukusetshenziswa kwamanzi kwehle ngamalitha angu-1,2 ngenyoni ngayinye ngenxa yokuthuthwa kwezinto ezilahlwayo ezitshalwayo esikhundleni sokuthuthwa kwamanzi. Lesi sitshalo sathola imali ezinyangeni eziyisithupha kuphela ngokusebenzisa isibindi esenziwe kabusha futhi sinciphisa umsebenzi wokulungisa.

Izitshalo Zase-UK Zinciphisa Abasebenzi Abangasebenzi Ngokuphindwe Kabbili Ngenkathi Zandisa Umkhiqizo Wama-Filet

Isikhungo sokubulala izinkukhu eNorfolk sasenza izinkukhu ezingu - 150 000 ngosuku kodwa sasinokushoda okukhulu kwabasebenzi ehholo lokwabela izinkukhu. Ama-deboner esifuba nasesinqeni afakwe ngombono. Amakhamera asebenza nge-3D enza ibalazwe lesakhiwo samathambo futhi aqondise ama-rotary blade ukuba alandele ukugoba kwemvelo kwe-kiel, engeza ama-gram angu-5,5 we-filete yenyoni ngayinye. Izikhalazo zezingxenyana zamathambo zehla zaya ku-0.01%. Umsebenzi wehla usuka kwabayishumi nesishiyagalolunye kuya kwabayisishiyagalolunye abasebenza ngewashi ngalinye, okwenza kube nokonga okungamaRandi angu-340 000 ngonyaka. Amathuluzi okushintsha ngokushesha avumela ukushintsha phakathi kwemilenze ephelele nemilenze engenamathambo ngemizuzu emibili. Uhlelo oluhlanganisiwe lwe-CIP luhlanza indawo yokusika ngemizuzu engu-10 phakathi kwemijikelezo. Phakathi nezinyanga ezintathu, ukubuyiselwa kwenyama kwaphela ngo-3.6%, futhi lesi sitshalo sazuza inkontileka yokuthengisa izingxenye eziphambili zesifuba eziqoshiwe ngenxa yokuqina kwazo okuphakeme.

Isitshalo SaseNingizimu Afrika Sithola Isimo Sase-EU Sokuthekelisa Izikebhe Ezipholisa Umoya

Isitshalo sokubulala izinkukhu eduze kwaseKapa sasidinga imvume yokuthekelisa yase-EU kodwa sasinenkinga yekhwalithi yesidumbu esipholiswa ngamanzi. I-turnkey yaklama ithane elinezinyathelo ezintathu lokushisa umoya elinolawulo lomswakama namabha okufafaza i-peracetic acid ahlanganisiwe. Izinga lokushisa lenhliziyo lehla liye ku-4°C ngemizuzu engu-45 ngaphandle kokumunca amanzi, kugcine ukunambitheka kwemvelo. Ukuhlolwa kwe-microbiological kwaqinisekisa ukuncishiswa kwe-Campylobacter okungu-2.5 log kanye nokwandiswa kwesikhathi sokugcina izinsuku ezingu-5. Lesi sitshalo manje sithumela izinyoni eziphelele ezipholisiwe emoyeni eYurophu ngenani elingu-19%. Ukonga amanzi angu-1.5 litre ngenyoni ngayinye kunciphisa izindleko zokusebenza. I-condensate iphinde isetshenziswe kabusha emshinini wokushisa, okwandisa ukusebenza kahle. Ukuvuselelwa kwaqedwa ngemva kwezinsuku ezingu-12 futhi kwadlula ukuhlolwa kwezilwane kwe-EU emzameni wokuqala, kwavula izimakethe ezintsha eziphezulu.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

umlingelo wezinkomo zaseNkandla zaseStainless Steel ye-304, izikhathi zokuphuma kwe-1000–13500 BPH, izinkampani zokuphuma kwezinkomo zaseNkandla

INDABA YOKUBUKA

Imishini Yokuphatha Amakhwekhwe Ngokwesikhundla 1000-10000 BPH Yomshini Wokuphatha Amakhwekhwe Okwesikhundla Ngamaphutha Ama-304 Okukhula Kwezinkomo, Okuphatha Amakhwekhwe, Amaduck, Nama-goose Kuma-slaughterhouse

INDABA YOKUBUKA

umthwalo Wokuphatha Amakhwekhwe Okuqinisekisiwe Ngokwesilalini 1000-4000 BPH, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo

INDABA YOKUBUKA

Imishini Yokuphatha Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Y......

I-Turnkey Slaughter iklama izixazululo eziphelele zezinkukhu ezihlatshwayo ezivumelanisa zonke izigaba zenqubo zibe uhlelo olulodwa, oluxhaswa idatha. Imigqa yethu iphatha izinkukhu ezomisiwe, ama-turkey nezinkukhu eseziphelile ngesivinini esifinyelela ku-15,000 BPH. Umthwali ngamunye unophawu lwe-RFID, olwenza kube lula ukucubungula: izinga lokushisa le-calder liyalingana nosayizi womhlambi, amabhange okudonsa ahlukahluka ngokucindezela kweminwe ngokwendawo, futhi izipuni zokukhipha izisu ziguqula amandla ngokuya ngokumelana kwezitho ngesikhathi sangempela. Isikhungo saseBrazil sathola inzuzo yomkhiqizo we-carcass ephelele engu-2.5% futhi sanciphisa ukusetshenziswa kwamanzi kwaba amalitha angu-6.2 ngenyoni ngayinye ngokusebenzisa imifudlana yokugeleza okuphambene nokuthutha izidumbu ezomile. Ukwakhiwa kwensimbi engagqwali okuvulekile okunemiphetho ethambekele kususa amaphuzu okuhlala, okwenza kube nezinga lokudlula kwe-ATP lokuqala elingu-99.3%. Ukungenelela kwe-inline antimicrobial kuletha ukwehliswa kwe-pathogen okuhambisanayo okungu-2.5 log, okuqinisekiswe ama-laboratory avela eceleni. Imodyuli, i-bolt-together architecture ivumela ukuthuthukiswa okuhamba kancane qala ngokuqedwa nokuqedwa kokupholisa, bese ufaka ukuhlanza okuzenzakalelayo ngaphandle kwezinguquko zesakhiwo. Ideshibhodi ye-OEE ilandelela ukusebenza, isikhathi sokuphumula, kanye nomkhiqizo ngesikhathi sangempela, inikeze ukuqonda okusebenzisekayo. I-turnkey inikeza ukuphathwa kwephrojekthi okugcwele, ukwesekwa kwe-HACCP, nokuqeqeshwa kwamasonto amabili, kuqinisekisa ukuthi isitshalo sakho sokubulala izinkukhu siyahlangabezana namazinga e-BRC, USDA, ne-EU ngenkathi kukhulisa inzuzo.

Imibuzo Evame Ukubuzwa

Yiziphi izivinini zenkambo ezingatholwa izikhungo zokubulala izinkukhu eziyimpandla?

Sifaka imigqa yezinyoni engu-2 000 kuya ku-15 000 ngehora. Ama-carousel asheshayo anezici ezizimele zokuqondisa ukuqondisa ukuqinisekisa isikhathi esiqondile sokuhlala ukuze kuhluthwe ngokuphelele izitho zangaphakathi futhi kugcinwe inhlanzeko ngisho nasejubane eliphezulu. Lolu hlelo luzivumelanisa nezimo ukuze luvimbele ukuzanyazanyiswa kwesidumbu futhi lugcine ukuphelela kwephakethe.

Uqinisekisa kanjani ukuthi ukudla kuphephile esitshalweni esisebenza ngamandla amakhulu?

Izakhiwo ezivulekile ezingenazintsimbi, izifutho ezizenzakalelayo zamagciwane, nokulandelela izinga lokushisa njalo kuyinto evamile. Izikhala zokufafaza zithola ukumbozwa okungama-degree angu-360 okuqinisekiswe ukuhlolwa kwe-riboflavin, okuletha ukuncishiswa kwe-Salmonella okungu-2.5 log. Yonke idatha yamaphuzu okulawula abalulekile ibhalwa ukuze kube nokulungela ukuhlola ngesikhathi sangempela.

Singakwazi yini ukufaka umzila omusha wokukhipha izisu esakhiweni esikhona?

Ngokuqinisekile. Amamojula ethu axhuma phansi futhi ahambisana nezintambo ezikhona. Lokhu kuvumela ukuba kube nesimiso esishintshashintshayo sokuvuselela izakhiwo ukuze kususwe izisu futhi kuqiniswe izakhiwo ngenkathi umzila wokubulala uqhubeka usebenza. Isikhathi sokuphumula sivinjelwe ekuvaleni okuhleliwe ngempelasonto.

Kuzingeni kanjani ukunciphisa kwamandla nezibuko zokushiswa emanzini ngemuva kokuthuthukisa?

Amaphantsi ayinciphisa ukusebenzisa amanzi ngokuphakeme kwe-25-30% ngokusebenzisa amanzi okubuyela emuva, ukuthunywa kwamazinyo ngokugcina amanzi, nokuthulula ukuthulula. Amotori e-servo ayinciphisa ukusebenzisa amandla ngokuphakeme kwe-35% ngokulingana nesistimu yamandla esihlangu. Indawo yodwa yayinciphisa amanzi ngokuphakeme kwe-20 amakhubuthi ngosuku.

Ukufundisa nokusiza kungani kusukela emuva kokufaka?

Sifundisa abasebenzi besebenza emlandweni ngeminye iminyaka, sifundisa ukuchitha izinto ezilungileyo, sifurnisha isikhombiso se-HACCP, futhi sifuna ukudliwana ngokuvumela ngokuphakeme kwe-24/7. Amahhubs asezingeni zokuthengiselwa kwezinto ezilungileyo asinika ukuthenga ngokuphakeme kwe-48 amahouru. Amasiko wokusebenza okwesinye iminyaka ayinikeza ukuchitha kwe-vibration analysis nokubenchmarking kwe-OEE.

Umthombo omngangathu

Jun

Ukuthi i-mobile slaughterhouse iyakwenza kanjani ukuthi iphinde ikhululeke kufaka ubukhulu bekuprosesa kuma-farm okuphakathi okwasezindaweni eziphakeme?

Ukubuyisela ukuthi isistimu yokuphakathi kuyisistimu esiphakeme kuma-farm okuphakathi okwasezindaweni ezihlukaniswe ngokwezinye Ukuprosesa amakhanda okuphakathi kuzindaweni eziphakeme ziyabonakala njengendlela yokuhlukanisa izinto. Izindawo zokuphakathi ezifixed ziyadinga ukuthenga kakhulu, izindlela zokungena kusukela kuma-farm okuphakathi, nokuthembeka kwezindawo...

Bheka Okuningi

Jun

Kungani ubuninzi bewa okuhle bakho kubalulekile ukuthi ukuhlanganisa izinkuku kubalulekile kuma-abattoir wamakhwela?

I-Scalding Window: Isibongo Esilahlekile Phakathi Kwesiphambano Sezinkuku Kwaye Isibongo Sokugcina Iskin Scalding yisibongo esihlanganisa ukuchitha nokuphatha izinkuku kuma-abattoir wamakhwela. Amakhwela ayaphinda emtshane wawater othile, futhi umthelelo uyabulawa izinkuku zokufunda...

Bheka Okuningi

Jun

Ukuthi isisitembele sesikhashana esisemthwakweni senza ukuthi kubekwe ubukhane obuncane kungaphansi kwesikhathi sokusebenzisa izinyawo zokusebenza ngokwamanzi?

Ingxenye Yokungena Kwezinkomo Engasayibizwa Njalo. Funa umkhosi wokukhokha kwisikhundla sokukhokha kwezinkomo esikude kakhulu futhi ubiza umphathi wokukhokha ngokubaluleka kakhulu kokuthi yini okuyilungu lakhe. Isikhundla sokungena kwezinkomo singabona phakathi kwezinye zezinto ezibalulekileyo. Akukho...

Bheka Okuningi

Jul

Ukuthuthukisa Okwengeziwe Kwesikhumbuzo Sokuvula Izinkukhu Esithunywa Kakhulu

Ukuthi Kuyisisekelo Sokubonakala Kokwakhiwa Kwemithombo Yokukhulula Inyama Yenkhomo Imithombo Yokukhulula Inyama Yenkhomo Iyabonakala Ngokujulile—izikhali, izihluzi, izinkambo zokushisa, izinkambo zokukhulula, izindawo zokukhulula isibindi. Kodwa uze kubuyekelela futhi izinqambu ziyadlula. Indawo eyodwa iyasebenza ngamakhulu amashumi abili...

Bheka Okuningi

Ubufakazi Bamakhasimende

Miguel S.

Ukuthuthukisa ku-Turnkey’s evisceration and chilling line yakwakha ukubuyisela kwethu kwe-edible liver ngokuphakeme kwe-3 grams per bird. Ukuthi kune-Salmonella emuva kokuchitha kwasuka ku-0.2%. Ukuchitha kwezinto ezilungileyo kuhle; isithembiso sokuvula kunciphisa isikhathi sokuchitha ngokuphakeme kwe-30%. Sisebenzisa i-130,000 ngosuku, futhi isikhathi sokungasebenzi kungaphezulu kwe-0.3%. Isistimu yasinda ngeminyaka yeshumi.

Rachel T.

Umlingisi wokususa izibhobho ngokuzenzakalelayo wabangelisa indawo yethu yokulawula kakhulu. Ukuthuthukiswa kwezibhobho zomphilo wabuyiswe ngama-4.5%, futhi izinkinga ngamabhobho awabonakala. Ukuguqula phakathi kwamaphuzu kusheshile, futhi isistimu yokuhlola ukuphatha kuyasula kahle. Isithunzi se-Turnkey sasemthwakweni wasebenza ngokuphelele nokubona ngokushesha. Lokhu kubuyiswe ukuthengisa isivumelwano esikhulu sesitolo.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Iselula/WhatsApp

Umyalezo

0/1000

ukulima kwezilwane

ukulima kwezilwane umdlalo wokulima kwezilwane ukulima kwezilwane nokuprosesa indawo yokuvulwa kwezilwane zokudla indawo yokulima kwezilwane

Ukuvulwa Okwamanje Nokulawula Kokugqibela Kwamaphuzu

Inzuzo yesitshalo sokubulala izinkukhu incike ebuqothweni bezilwane ezifuywayo. I-carousel yethu yokukhishwa kwamathumbu isebenzisa izinzwa ze-torque ezifakiwe ezenza amasampula izikhathi ezingu-200 ngomzuzwana, ziwumise ngokushesha ukukhipha uma ukumelana kubonisa isitho esibuthakathaka. Lokhu kugcina ukuqhuma kwe - gallbladder ngaphansi kuka- 0. 1% futhi kwenze isibindi nenhliziyo ziphinde ziqine. Umsele ogqunyiwe ohlukanisa ngokushesha izidumbu ezibomvu nezindle ezihlaza, okuvimbela ukungcoliswa kwe-aerosol. Isitshalo saseColombia sanciphisa ukulahlwa yizilwane ngo-58% futhi sathola amagremu angu-2,1 esibindi esihlanzekile ngenyoni ngayinye. Amathuluzi abhekisela ngaphandle ukuze ahlanze, avumela ukuba kube nenjoloba egcwele futhi kuhlanzwe ngemizuzu engaphansi kuka-30. Lokhu kusebenza ngokunembile kuvikela isivuno nokuphepha kokudla, kuguqula ihholo lokukhishwa kwamathumbu libe isikhungo senzuzo esilawulwayo esidlula njalo ukuhlolwa okunzima kakhulu kokuthekelisa.

Ukuhlanza Ngokubona Ukuze Uzuze Inyama Eningi

Ukuprosesa kwesibili kufanele kuthumele isiphumo esikhulu kakhulu ngaphandle kokubhakwa kwamabonke. Isistimu sethebula sesi-3D sithumela isiklavela, isikele, nezinkundla zokugxilwa ngokuchaza ngokuphelele kwe-0.5mm, sibonisa amabhledi okukhupha ekuseni lwamabonke. Lokhu kubonisa isikhombiso sokuguqula kuyenza ukuthi kubekwe izigrama ezingu-5.8 zebhrethu yomfula ngalokho lokusho kwenziwa ngamashini okukhupha okwenzeka ngokuzenzakalela. Isivinini sokubhakwa kwamabonke kususwa emva kwe-0.015%, kubhalwa ngokuvumelana nokwakhiwa kwebhisi yamadoda abancane. Amakithi okuguqula kakhulu akhupha isikhombiso sokubhakwa kwesikhathi sokubhakwa kwezindlu ngeminithi eyisithathu. Isikhombiso sokuhlanza kwe-CIP sithulula indawo yokukhupha ngeminithi eyishumi, kususwa ukusebenza kwesandla. Indawo yase-UK yasendula isiphumo sokuthatha umfula ngokuphelele ngo-3.2% futhi ayakho inkosikazi yezinkosikazi, kususwa izinkosikazi zokuthenga izinto ezihlukene nezizindlu zokuthenga.

Ukuthunywa Kwamafutha Okugcina Nokuthintela Ngamahloko

Ukuchitha kwezinsuku emva kokukhupha izinyama kuyasishisa isikhathi sokusebenza kanye nokufaneleka kokuthumela ngaphandle. I-tunnel yethu yokuchitha ngohlobo lwe-air ichiselela i-air yokuchitha okugcinwe ngokwesibonelo esihlanu, ekwenza ukuthi isikhathi sokuchitha siphindeke ku-4°C ngemizuzu eyi-45 ngaphandle kokuthola amanzi. Ukuchitha kwe-peracetic acid ngokwesibonelo esihlanu kuyakwenzeka ngokwesibonelo esihlanu, kuyavumeka ukuthi kubhekiswe i-Campylobacter ngokwesibonelo esihlanu-2.4. I-planti yaseNingizimu Afrika yakhokelela isikhathi sokusebenza kwezindlu zokuthenga ngamazwi ayi-5 kanye nokuvumwa kokuthumela ngaphandle kwe-EU. Ukuthintwa kwamanzi kufika ku-1.5 liters ngamandla ngaphandle kokuchitha ngamanzi, kanye nokuthintwa kwamanzi okuchitha kuyathunywa kabusha ukusebenzisa kwe-scalding. Lokhu kombinethi yokuchitha ngokwesibonelo esihlanu kanye nokudosha kwe-antimicrobial ngokwesibonelo esihlanu kuyakuvumela ukuthi kufanele kwezinhlelo zezinhlelo zokuziphatha zaseBRC nezinhlelo zaseEFSA, ngakho-ke kuyabuyisa isibonelo sokukhala kwezinyama okufanele kwezindlu zokuthenga ezinkulu.