Imishini Yokuphatha Isinkuku: 15,000 BPH, Ukubona Kwakho 99.7% nokusebenza Kwe-energiya Okugcina 35%

Zonke Izigaba

Izisolutions zokuprosesa inkuku kuphela ukuthi kutholeke isiphumo esikhulu nokuhlanzeka

Umkhakha wethu wemishini yokucubungula inkukhu wakhelwe ngokukhethekile ukwakheka kwe-broiler, okuqinisekisa ukusetshenziswa okuthambile okuqinisekisa ukuphelela kwenyama yebele. Umhlanganisi waseColombia wafaka umshini wethu wokususa izisu nokusika, ngokushesha wakhuphula isivuno se-whole breast filet ngo-2.8% kuyilapho kunciphisa ukuphazamiseka kwamaphiko kuya ku-0.2%. Imishini icubungula izinyoni ezingafika ku-15,000 ngehora ezinokungcola okuncane kunama-0.1% okukhishwa indle, okuqinisekiswa ukuhlolwa kwansuku zonke kwe-swab. Ama-servo drive kagesi agcwalisa amasistimu aphephile, anciphisa ukusetshenziswa kwamandla ngo-35% futhi avumela ukulawula ngokunembile i-torque ukuze kugwenywe ukuphuma kwezitho. Ukuvuselelwa kwamanzi okuhlanganisiwe emshinini wokugcina wokuwasha kuhlanganisa amalitha angu-1.1 enkukhu ngayinye, okubaluleke kakhulu ezitshalweni ezisebenza ezindaweni ezinamanzi amancane. Ukwakhiwa kwesakhiwo esivulekile esinamapulangwe angenacala angama-316L avumela ukuhlanzeka okuphelele ngemizuzu engaphansi kwengu-50, okufinyelela isilinganiso sokudlula kwe-ATP swab sokuqala esingu-99.5%. Lo mklamo wezinyoni ezifuywayo uvumelana nesisindo somhlambi kusuka ku-1.5 kuya ku-3.8 kilograms ngaphandle kokulungiswa ngesandla, okuqinisekisa ukuthi i-p

Thola Isilinganiso

Usomiso Lwesicatshulwa

Isitolo saseBrazili sibeka phuma ukuthwala kwezinyawo ngokusebenzisa ukubona okuphathelene nokuthwala

Umphakeli wamakhwekwe amakhulu e-Mato Grosso wabulawa ngokungafanele kwezindawo zokuthengiselwa okwakubangela ukuthi kubuyiselwe ngokukhulu ngamaphakathi emhlabeni. Bayisebenzisa imodi yamashini yokuphatha amakhwekwe ethu nesikhombisa sesibonelo se-3D sokugcina izindawo zokuthengiselwa. Le sistimu isikhelela ngasinye isikhumba, isikhelela indawo yekhili nezindawo zezihlangothi, bese isithembela iziblade eziningi ukwenza izindawo ezine zokuthengiselwa ezifanayo neziqu zokuthengiselwa zizishiyelwe ngokuphazamiseka ngo-62%. Umsebenzi wokuthengiselwa ngokusha kwadala kusuka ku-18 ku-4 abasebenzisi ngasinye isikhathi, okukhupha i-$210,000 ngonyaka. Ngeminyaka emibili, izixabisa zamacustomer ngokuthengiselwa okungafanele kwakwenzeka kabusha. Le mashini futhi ishaya amakhwekwe okunqula izihlangothi kumkhondo oyidinga, okuhlinzekile ukuthi isikhathi sokusebenza sishwe. Izinkampani zokuguqula ngokusha zisivumela ukuguqula phakathi kwezindawo zokuthengiselwa ngokuphelele, izindawo zokuthengiselwa ngokuphelele, nokuthengiselwa ngokuphelele ngokungafanele ngemizuzu emibili, okuvumela umkhumbi ukwenza izilungiselelo zokuthengiselwa eziningi ngasinye isikhathi ngaphandle kokuthi kubulawa ukuthi isikhathi sokusebenza sishwe.

Umphakeli we-US uhlwempu ukuthengiselwa ngokuphelele ngokuphazamiseka ngokuphelele ngendawo eyayiqondile

Isitshalo esiseGeorgia esisebenza izinkukhu ezingu - 140 000 ngosuku sasidinga ukwandisa amandla okuhlunga amathambo kodwa sasingakwazi ukwengeza indawo yokwakha. Umshini wethu omncane wokuhlanza amathambo esihlahleni kanye nomshini wokuqoqa amabele wahlanganiswa nomugqa okhona usebenzisa ukufakwa okuqondile. Umshini we-thigh usebenzisa ukuhanjiswa kwamagnetic nokulungiswa kwe-blade dynamic ukuze kuzuzwe izinga lokubuyiselwa kwenyama elingu-97.8%, uma kuqhathaniswa no-91% ngesandla. Ukukhiqizwa kwephuza kusuka ku-24 kuya ku-66 wezinsiba ngomzuzu ngomshini ngamunye. Izikhalazo zezingxenye zamathambo zehla ngaphansi kuka-0.02%, okuyisisekelo sokunikezwa kwezithako zokudla kwezingane. I-unit yokuqoqa amabele ilandela ukugoba kwemvelo kwe-kiel, ifaka ama-gram angu-4,3 enyama ye-fileth yenyoni ngayinye eyayishiywe ngaphambili esikhwameni. Ukuthuthuka kwemikhiqizo jikelele kwaletha imali eyengeziwe engu-$1.2 million ngonyaka. Umklamo womshini owenziwe nge-cantilever namabhande akhipha ngokushesha avumela abasebenzi bezempilo ukuba bahlanze ngokuphelele indawo ngemizuzu engu-45, bagcine irekhodi lesitshalo elingenalo i-Listeria endaweni yokunakekelwa okuphezulu.

Umthwali wase-Asia Wafumana Ubukhulu be-Air-Chill Ngokusebenzisa Ilayini Yokuzweleka

Umkhiqizi wenkukhu waseThailand owayehlose ukudayisa izinkukhu eziphakeme zaseJapane wayefuna izinyoni eziphelele ezipholiswa emoyeni ezinesikhumba esingenasici. I-turnkey yanikeza umugqa ohlanganisiwe womshini wokulungisa inkukhu kusukela ekubileni kuya ekupholiseni emoyeni. I-counterflow scalder isebenzisa izindawo ezintathu eziqondile zokushisa ezenza izimpaphe zikhululeke ngaphandle kokushisa isikhumba, okuqinisekiswa yi-99.7% yezinga lokusebenza kahle kwe-automatic plucker. I-module yokuhlola yekhamera ngemuva kokususwa kwezinsiba ikhomba futhi isuse izidumbu ezinezinsiba ze-pin ezisele ngaphambi kokupholisa, kugcinwe ikhwalithi yezimonyo. Umhubhe opholile usebenzisa umswakama olawulwa ngokunembile nesikhathi sokuhlala, kunciphisa ukulahleka komswakama wesidumbu kube ngu-0.8% ngenkathi kufinyelelwa ekupholeleni okusheshayo. Ngemva kokufakwa, inani lama-aerobic plate esikhumbeni esipholile lehla laba ngu-2.8 log CFU/cm2, lidlula imfuneko yaseJapane engu-3.0 log. Lesi sitshalo manje sesine-premium yentengo engu-19% yamaphakethe aso okudayisa apholiswa umoya, futhi ukusetshenziswa kwamanzi kwehle ngamalitha angu-1,4 ngenyoni ngayinye, okuhambisana nemigomo yenkampani yokusimama.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Imishini Yokuphatha Ngokuzenzakalelayo Amakhwekhwe, Imishini Yokuphatha Nokuphatha Ngokuzenzakalelayo Yomkhakha Omdala Wokuphatha Amakhwekhwe, Amaduck, Nama-goose

INDABA YOKUBUKA

Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu, Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu, Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu, Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu

INDABA YOKUBUKA

umthwalo Wokuphatha Amakhwekhwe Okuqinisekisiwe Ngokwesilalini 1000-4000 BPH, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo

INDABA YOKUBUKA

Imishini Yokuphatha Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Y......

Imishini yokuvala isikhumbuzo seSlaughter yamachinisiyo yamabili ayisikwe ngokuphelele kusukela ku-“live bird receiving” ukuze kufike ku-“final tray-ready portions”, ayisikwe ngokuphelele kubroiler yasezinsizwa. Indlela yethu iyakhuluma indawo yokusebenza njengesiqondiso sesadata esihlanganisiwe, akayi izindawo ezihlukene. Ishakli ngalinye ina-“RFID tag”, ekhuluma ukuthi umkhosi wokwazi ngokushesha i-“carcass origin”, i-“weight”, nokuthi kungani i-“defect status” ngalokho okuhamba ngaphakathi kwe-“stunning”, “scalding”, “plucking”, “evisceration”, kanye ne-“chilling” ngokugula kwe-15,000 BPH. Lokhu kubangela ukuthi ukusebenza kwenziwa ngokuphathelana: iscalder itshintsela i-temperature ngokwesilinganiso seflock, amapluke aya kubeka i-pressure yezindiza zabo ngokuhambisana nesikhundla sezindiza zokuvaleka, kanye ne-“evisceration spoons” ayasimela i-force yokuqondisa ngokwesilinganiso se-resistance yamazwi ngokushesha. Isistimu isihlanganisa amaspray e-antimicrobial ephakanyiswa ngokwesikhathi, abuyisela i-organic acids ngokuphelele ngokuphelele kwe-2.0 bar, okubonakala ngokuphelele ukuthi kubona i-“2.5-log Salmonella reduction” kwe-skin yamabili ngokwesithathu isifundo. Amadulo okuqondisa okunye nokuvaleka okwamanje ayasebenzisa i-3D vision ukulungiselela amabhlati, abuyisa amafilleti nezindawo zokuvaleka ngokuphelele ngokuphelele ngokungafana kwe-1.5% yomkhiyana wokuvaleka. Ukuphatha kwamansi kuyisikwe ngokuphelele; amawasher angaphambili ayagxila ukunciphisa ukusetshenziswa kwe-6.2 liters per chicken, okungumthwalo omncane kwe-50% yomthwalo wokusebenza. Zonke izinyango zesi-stainless steel ziyasuka kanye ziyavulwa ngokuphelele kwe-20 Ra finish, ekhuluma ukuthi kuboneke ukusebenzisa i-foam-and-rinse ngosuku ngaso sonke ngaphandle kokuthi kuboneke ukuthi kubonakala i-corrosion. Indlela yokuqondisa ngokuphathelana yokuqondisa kuyisikwe ngokuphelele, okubonakala ukuthi indawo yokuqondisa kungahlanganiswa noma kungashintshelwe ngokuphelele ngeminyaka emibili, ngokungafana kwezinto zokubusa. Kusukela kubantu abasebenzisa lezinto, i-high-speed breast deboner kanye ne-automatic thigh separator ibuyisa i-touchpoints ngokuphelele kwe-70%, okubonakala ukuthi kunciphisa i-repetitive strain injuries. I-dashboard yedijithali yomshini ibonisa i-OEE metrics kanye ne-“predictive maintenance alerts”, okubuyisa i-downtime risk ku-“scheduled preventive actions” okubonakala ukuthi ikhuluma ngokuphelele ngokuphelele kwe-98% uptime.

Imibuzo Evame Ukubuzwa

Ukuthenga kwe-hora okukhona kwe-mashini yakho yokuprosesa amakhweli?

Izindlela zethu ezisikhangeli ziyakwakha kusuka ku-2,000 ku-15,000 amakhweli ngohora. I-eviscerator esihlezi kakhulu isisebenza ngokusebenzisa i-carrousel engama-16 ene-servo yokuhambisana ngokwesibonelo sokubuyela emva kwezinsizakalo, ekuvumela ukuthi kuzosholwa ngokuphelele izinyama zokuphatha ngaphandle kokugqibela nokugqibela kahle noma kufika kwezinyathelo ezinkulu.

Liyaqinisa ngokuzenzakalelayo ukuthi liyasebenza ngamakhweli amathathu okuhleli?

Yebo, izinhloko zezilashe zithola ubude bokunye amakhweli futhi zifaka izimpendulo kuma-rail ezinokuguquka nezinto eziphatha. Lokhu okuzenzakalelayo okukhomba ubude bakho kubiza ukuthi kubhekwe kwezinyama zokuphatha, ubude bekho kwezinyama zokuphatha, nokuthi kubhekwe kwezinyama zokuphatha ngokwesikhathi, ekuvumela ukuthi kuthengwe okukhulu kusuka ku-1.5 kg ku-4.0 kg ngaphandle kokuthi umsebenzisi ayikwazi ukuthi aqhubekise.

Ukwenza njani ukuthi kubhekwe kwezinhlelo zokuphatha izinyama zokuphatha?

Zonke izakhiwo zisebenzisa insimbi engagqwali engu-316L evulekile, enama-slope anezikhonkwane ezihlanganiswe ngokuqhubekayo. Azikho izingxenye ezingenalutho. Umklamo we-cantilever uhlukanisa indlela yomzimba nemishini yokushayela, okuvumela ukuhlanzwa okungama-degree angu-360. Izinga lokuphasa kwe-ATP swab ngemva kokuhlanzwa lidlula ku-99%.

Ingabe umshini wakho wokucubungula inkukhu ungahlanganiswa nemigqa yokubulala ekhona?

Ngokuqinisekile. Sifanisa isondo lezinkanyezi elihambisa ukudla nesikhala sakho esivele sikhona kanye nokuphakama kwe-conveyor. Ama-module amasha aboshelwa phansi ngaphandle kokusika ukhonkolo. Lokhu kuvumela ukuthuthukiswa okuhamba ngezinyathelo, njengokungeza kuphela izingxenye zokukhipha izisu nokupholisa ekuqaleni ngenkathi kugcinwa i-scalder ne-pickler isebenza.

Yikuphi ukuqeqeshwa nokusekelwa enikunikezayo ngemva kokufakwa?

Sisinenza izinsiza ezimbili zokufunda abasebenzisi ngaphandle kwesikole ngezinhluvini ezinamabhalo okusombulula i-HMIs. Ukubhalisa kwezinye izindawo ngokuphathelene ne-VPN esihlukile kuyisifundo sokwazi ngokuphelele (24/7). Izikhungo zezinto ezingafanele kwezindawo zokuthengiselwa ziyakubika ukuthi izinto ezingafanele zizokufika ngemahora amashumi elibili. Izinkokhelo zokusebenza ngomnyaka zinayindlela yokubhekisisa ukuthi kungakhathazeki kanye nokubhekisisa ukuthi kungakhathazeki kwezinye izinhluvini zokusebenza zonke ukuze sibophelele ukuthi kungakhathazeki.

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Bheka Okuningi

Ubufakazi Bamakhasimende

David H.

Ukufaka izinga le-"Turnkey" yokuvala izinkomo yasithuthukisa iziphumo zethu zokuvaleka. Ukuvala okugcina ngovisiyon kukhala ukuthi ukuthambeka kwesilinganiso sefillet kungaba ngapansi kwesilinganiso se-1.2%, okukhala ukuthi kungabikho ukuthatha iziqondiso zebhizinisi zokuthengiselwa. Manje sisebenza ngamabhasi angu-12,500 ngohour noma ngamabhasi angu-4 angafanele ngalunye uline. Ukuchitha kwenziwa ngokufutshane; isikhungo sokuvula singavulwa ngokuphelele, futhi sizakwazi ukuthi akukho ukuthambeka phambi kokusebenza ngeminyaka emishumi elibili. Ukuvala okugcina ngokusebenzisa i-servo kusinika i-gramu ezi-2.1 zokuhlela nokuhlaza ngalunye umbhasi, okusinika i-$130,000 ngomnyaka. Ukuthembeka kwezinga kuyisodwa, nokuthi kungakho ukuthambeka okungasemthethweni ngokuphathelene ne-0.2%.

Sophia L.

Sishiywe isilayini esisemthwakweni se-Turnkey sokuvula izinkomo kubusika lwethu lwesikhumba. Isivinini sesiphumo sasifika ku-98.1%, okuyindlela eyenkulu ekuphuleni kwesilayini sethu esihlukileyo. Izinkinga zokuthi izinkomo zingatholakala kuzo zakhala ngokugcwele ngo-94% kwikwadrathi yokuqala. Isimo esincane sakho sasihambisana ngokuphelele kulesikhumba sethu esisisekileyo sesi-22-mitha, okunakekisa inkinga yokubusa. Isiqephu sokufundisa sasenconywa ngokuphelele; abasebenzisi bethu bafundiswe ukusebenzisa amaphawu okukhomba embonini ngamadrayizhi ezinye. Le mikhombi yasendleleni yethu yokuhanisa ngokuphelele e-UK.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

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Umyalezo

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izinkampani zokusebenzisa izinhliziyo

izinkampani zokusebenzisa izinhliziyo zezinkuku izinkampani zokusebenzisa izinhliziyo zezilwane zezinhliziyo izinkampani zokusebenzisa izinhliziyo izinkampani zokusebenzisa izinhliziyo zezinkuku zemiphakathi emincane izinkampani zokusebenzisa izinhliziyo zezilwane zemiphakathi emincane izinkampani zokusebenzisa izinhliziyo zezilwane imithombo yokuqeqeshwa kwezinkukhu zokusebenza emisebenzini imithombo yokususa amasilo kwezinkukhu imithombo yokubeka izinkukhu isikhombisi sokupheka izinkukhu imithombo yokupheka inkukhu imithombo yokupheka inkukhu yendawo yokusebenza imithombo yokuqeqeshwa kwezinkukhu yendawo yokusebenza isikhumba sokuchitha intloko yamanzi izinkamuzu zokusebenzisa intloko yamanzi njengokudla imithombo yokupheka izinkukhu yendawo yokusebenza imithombo yokupheka izinkukhu ngokuzenzakalelayo izinkampani zokuchiliza izilwane zokuthenga indlela yokusebenzisa izinkampani zokuphatha izilwane zokudla izinkampani zokuphakamisa izilwane zokudla

Ukuvula Okuphelele Ngokwesibonelo Sokulondoloza Amagama

Imishini yethu yokuphatha inkuku iyasebenza ngokwemithombo yokuqondisa ukuthi uthando lwabantu. Isiponi sokukhupha ngasinye isebenzisa amasensha okuthiwa kwe-torque atholakala ngokushesha kakhulu, ngokuvaleka ngokushesha uma kubonakala ukuthi kukhona indawo engezansi. Lokhu kunciphisa ukuthi iphuzu lika-gall bladder libhile ku-0.1%, kusaveza amagizzi neziliva zokudla ukuthi zibhile ngokwesiliva. Amasiponi okuhlanganiswa ayahlanganisa ngokwesikhathi esifanayo nokumelene nesikhathi sokugcina kwesikhathi sokugcina, kufikile ku-99.7% yokukhupha iziliva ngaphandle kokubhaka. Kulesi sikhumbuzo se-Vietnam, lokhu kuthabatha ukuthi kunciphiswe ngokuphakeme ku-62% ukuthi kubuyiselwa ngokwesiliva kubantu abathola iziliva ngokwesiliva, futhi kuthabatha ukuthi kungena ngokuphakeme ku-1.9 grams yeziliva ezilungile ngalokho lokho. Ikhambu le-vacuum elibhalwe ngaphakathi liyaseparatha ngokushesha iziliva zomthwalo nazo zomhlaba, kubhekisele ukuthi kungabi kucatshangwa kwe-aerosol futhi kubhekisele ukuthi ikhaya lokukhupha iziliva libe nemilo yobuchwepheshe. Ikhambu lokusebenza liyadlula ngaphandle ukuthi liyosanisiwe, kusinika ukufikelela kabanzi ngamasekondi amashumi elinesibili. Lokhu kubalulekile kakhulu uma kuthathelwa izinkuku eziphathelwe ngokwesibindi sokuphela, w

Ukukhupha ukuthwala kwezinkomo ngokuzenzakalelayo ngenxa yokungabikho kokuthwala kwesithuthu

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Ukucubungula inkukhu kudla izinsiza eziningi; imishini yethu yenzelwe ukuzisika zombili. I-calder isebenzisa ukwakheka kokuhamba okuphindwe kathathu lapho amanzi ahlanzekile engena khona ekugezeni kokugcina bese ehla emuva ekucwileni kokuqala, anciphisa amanzi angena ngo-1,1 litres ngezinyoni uma kuqhathaniswa nezinhlelo zokuhamba ezifanayo. Izinzwa zokudideka zenza ukuba kuhlanzwe ngokuzenzakalelayo lapho umthwalo wezinto eziphilayo ufinyelela ezingeni eliphakeme, kugcinwe inhlanzeko ngaphandle kokulahla udoti. Ingxenye yokudonsa amanzi iphinda isebenzise amanzi angcolile ngezinsiba futhi iwahlunge, okuyinto eyonga amalitha angu - 0,8 ngaphezulu enyonini ngayinye. Ama-servo motors kumamojula okuhlanza nokugawula asebenza ngebhasi yamandla okuvuselela, adlulisela amandla okubhuleka emuva ohlelweni futhi anciphise ukusetshenziswa kukagesi okuphelele ngo-28%. Isitshalo saseNigeria sabhala ukuthi ngemva kokufaka umshini wethu, sasonga imali engu-R1 000 ngonyaka ngamanzi nogesi. Inketho yokushisa umoya iqeda ngokuphelele amanzi okupholisa ngokucwiliswa, iwashintshe ngomoya obandayo olawulwayo onikeza umswakama ophakeme webele eliphekiwe ngo-1.5%. Lokhu intelligence umthombo hhayi kuphela lo