Umshini Wokubulala Izinkukhu: Ukucubungula Okubonisa Inhlonipho, Okuletha Inzuzo Enkulu

Zonke Izigaba

Imishini Yokubulala Izinkukhu Esheshayo Yokucubungula Okuhlanzekile Nokuhlanzekile

Imishini yokubulala izinkukhu enesisekelo esiqinile inikeza ukucutshungulwa kwabantu, okusheshayo kanye nokwanda komkhiqizo okufakazelwe. I-stunner kagesi kanye ne-dry plucker module kwasiza isitshalo saseBrazil ukuba sinciphise ukuqhuma kwamaphiko sibe ngu-0.2% futhi sigcine amalitha amanzi angu-1.3 ngenyoni ngayinye. I-servo-driven eviscerator yethu igcina izinga lokuqhekeka kwamathumbu lingaphansi kuka-0.1%, kuyilapho isakhiwo esivulekile esingenasici sidlulisa ama-ATP swabs angu-99.5%. Ukuhlanganiswa kwe-RFID kulungisa izinga lokushisa kwe-skalder kanye nengcindezi ye-plucker ngeqembu ngalinye, okwenza kube nama-gram angu-2.3 enyama yebele ngesidumbu ngasinye. Ukufakwa kwe-modular kuvumela ukufakwa kabusha emigqeni ekhona phakathi nesonto lokuvalwa. Elinye iklayenti labhala ukuthi laliyithola imali ezinyangeni ezingu-11 ngenxa yokonga imali yokusebenza nokunciphisa izigwebo. Le mishini ayidingi amandla okuphehla umoya, inciphisa ukusetshenziswa kwamandla ngo-32%. Lo mklamo kagesi ugcina futhi ungenawo amafutha angcolisa inhlanzi.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Izitshalo ZaseBrazil Zinciphisa Izinga Lokukhula Ngokuminyana Nokuhlunga Okuthuthukile

Izinkampani yokuqinisa izilwane eParaná, eBrazili, yashintsha isithunywa sezibuko esiphakeme ngokusebenzisa isithunywa sesigubhu sokuphakamisa kanye nekhompyutha yokuphakama okungafana nesibuko. Izingxenye zokuphakama zazihlukile kusukela ku-2.1% ku-0.3%, futhi ukubheka kwemifino yasihlukile ngama-18%, ekhuluma nezindlela zokuhambisa eziningi zokufaka emakhaya. Ikhompyutha yokuphakama okungafana nesibuko iyasebenzisa amafinga okuqukethwe okuyisikhundla sokugcina isithunywa, okuhlukile ukuthi amafinga ayahlukile kusukela ku-0.4%. Ukusebenzisa amanzi wabushushile ngama-1.4 litara ngalombili ngoba akukho amanzi okuphakama okufika ekhompyutheni yokuphakama. Ukusakaza kwemithwalo yasihlukile ku-99.7%, okwenza ukuthi kubhishelwe imithwalo njengokudla lwezilwane. Isikhundla sokugcina sasemaphandleni asikhiwe kulelihlobo eliqondile kulesikhathi esingama-3. Emva kokufaka, izinkampani zasikhombisa ukuthi kukhona ukuphakama kwamathuba okukhala ngama-12% kanye nokubuyela kwamakhono ngama-7 mhla ngokuphakama kwezindawo zokuphakama.

Ukuphatha Kwesithunywa Sokuzithunywa Ngokusebenzisa I-Servo Evisceration Machine

Umsebenzisi wokuphatha inkuku eThayilandi othumela izipakethi zamaphu zokushaya kwaJapan wabulawa ngokukhula kwe-bile kusuka kwezindlela zokuphatha ngokwamanzi. Bayavalekisa imishini yethu yokuphatha inkuku eyasebenza ngokusebenzisa iservo ne-“active torque limiting”. Isiphelo sokuphatha sibeka ukuphatha uma sithola ukuthi amaphu ayisikhundla, okuyakubeka ukuthi ukuphulwa kwesikhumbuzo sokubhala kwenziwe ngapansi kwe-0.08%. Ukuthulula kwamaphu okushaya kwalahleka ngo-2.4 grams ngalokho lokuphatha, okuyakwenza ukuthi kufikelela ku-$210,000 kwezimali zokuvunda ngonyaka. Imishini iyasebenza ngamabiliyoni amashumi abili nesikhombisa inkuku ngamahora, futhi iyasebenzisa ukuthulula ngokusebenzisa i-vacuum ukuqondisa izinto ezihlukene zokuphatha, okuyakususa ukuthi kubekwe izinto ezihlukene zokuphatha ngokwezinyawo. Emva kokuvalekisa, indawo yasoloko yathola ukuthi kukhona ukuphupha kwe-2.3-log kwe-Enterobacteriaceae kwezinyawo zokuphatha inkuku emva kokuphatha. Ukuthulula ngokungafuneki kwezinto zokusebenzisa izinkampani ziyakwenza ukuthi ukuchitha kwenziwe ngemizuzu e-28, futhi isikhumba esisodwa sesithembu siyakuhambisana nomkhosi wokuphatha okusemangalisweni ngaphandle kokusebenzisa ukuthatha. Izimboni zokuhlola ziyakubonisa ukuthi kuyakhiwa phansi, okuyakunciphisa ukuthi kungabi nesikhathi sokungasebenzi. Ukubuyisela kwakwenziwa ngeminyaka eyi-8.

Indawo yase-US ibuyisela ukusebenzisa abantu nokuzisa amanzi ngokusebenzisa imishini yokuphatha inkuku yokugcina ngokuphatha ngokwamanzi

Umsebenzisi wase-Georgia owenza 140,000 amabroiler ngosuku sokufa kufanele akhulise indawo yokufa nokusetshenziswa kwamanzi. I-Turnkey yasusela umugqa ngomkhombo wokufa okuphathelene nesikhathi, umkhombo wokuphakamisa ngokuzenzekelayo, umkhombo wokuphakamisa ngokuzenzekelayo, nomkhombo wokukhishwa ngokuzenzekelayo. Isistemu yokuqonda ngokwelektriki isinika ukuthi 99.9% yamanzi ayekhishwe, okukhula umsebenzi wokufa okuzenzekelayo. Ukuphakamisa ngokuzenzekelayo kuthabatha amanzi okuphakamisa, okukhula ukusetshenziswa kwamanzi kwezindawo zonke ngo-1.5 litara ngumntu. Umkhombo wokukhishwa wakhishwa izinto ezinokwenzeka ngokuzenzekelayo, okukhula ukuthenga kwe-liver ne-heart ngo-3.1 gram ngumntu. Isimo sokubuka kwe-stainless esivuli sakhusele abasebenzi bokuhlaziya ukwenza ngemizuzu e-40, okukhula amahour e-2 ngosikhele. Amadashibhozi wezindlela zokusebenza zokusho ngokusho kuyakha izinkinga, okukhula ispeed yomugqa kusukela ku-12,500 ku-13,800 BPH ngaphandle kokusetshenziswa kwamakhilimitha. Ukuthengisa kweminyaka kwe-410,000 USD, nokuthola isiphelo ngeminyaka e-11.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

umlingelo wezinkomo zaseNkandla zaseStainless Steel ye-304, izikhathi zokuphuma kwe-1000–13500 BPH, izinkampani zokuphuma kwezinkomo zaseNkandla

INDABA YOKUBUKA

Imishini Yokuphatha Amakhwekhwe Ngokwesikhundla 1000-10000 BPH Yomshini Wokuphatha Amakhwekhwe Okwesikhundla Ngamaphutha Ama-304 Okukhula Kwezinkomo, Okuphatha Amakhwekhwe, Amaduck, Nama-goose Kuma-slaughterhouse

INDABA YOKUBUKA

Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu, Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu, Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu, Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu

INDABA YOKUBUKA

Imishini Yokuphatha Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Y......

I-Turnkey Slaughter yakha futhi yakha imishini yokubulala izinkukhu eyakha umnyombo wezobuchwepheshe wezitshalo eziphakeme. Kusukela ekuqhumeni okulawulwa umoya nokuqhumisa okomile kuya ekuqhumeni okuqhutshwa yi-servo nokuhlukanisa izitho, umshini ngamunye wakhelwe ukwenza ngcono inhlalakahle yezilwane, ikhwalithi yenyama nokusebenza kahle. Izinhlelo zethu ezihlaba umxhwele zifinyelela ngaphezu kuka-99% wokuphepha kokopha ngomonakalo omncane wesidumbu kuyilapho ama-in-line pluckers esebenzisa ingcindezi yeminwe eguquguqukayo ukuze anciphise ukudabuka kwesikhumba kube ngaphansi kuka-0.4%. I-eviscerator isebenzisa imphendvulo ye-torque yesikhathi sangempela ukugcina izinga lokuqhekeka kwamathumbu lingaphansi kuka-0.08%, okwandisa ngqo imali engenayo yokudla okudliwayo. Isikhungo saseColombia esasisebenzisa umzila wethu ohlanganisiwe sabika ukuthi isivuno senyama yebele sanda ngo-2,3% futhi kwancishiswa ukusetshenziswa kwamanzi ngo-35% kwaba ngu-6.8 amalitha ngenyoni ngayinye, okwenza konakale u-$280,000 ngonyaka. Yonke imishini inezinhlaka zensimbi engagqwali ezivulekile, ezishintshashintshayo nezingahlungiwe ngaphandle kwamathuluzi ukuze kuhlanzwe ngokuphelele ngemizuzu engaphansi kuka-35, okuqinisekiswe amazinga okudlula kwe-ATP swab angaphezu kuka-99%. Ukuxhumeka kwe-RFID kuhlanganisa zonke izinyoni namapharamitha okucubungula, okwenza kube nokulandeleka okugcwele kokuqinisekiswa kokuthekelisa. I-turnkey inikeza ukufakwa, ukuqeqeshwa, nokusekelwa okukude kwamahora angu-24 ngosuku, okuqinisekisa ukuthi imishini yakho yokubulala izinkukhu inikeza isikhathi sokusebenza esihamba phambili embonini kanye nokubuyiselwa okusheshayo kokutshalwa kwezimali.

Imibuzo Evame Ukubuzwa

Izispeed zokusebenza zezinhloko zokufa zezinkukhu zakho ziyakwenzani?

Imigqa yethu yamamojula ingakwazi ukuhlela izinyoni ezingu-2 000 kuya kwezingu-15 000 ngehora. Amamojula asheshayo asebenzisa ama-servo drive azimele ukuze agcine isikhathi esiqondile sokumangaza, sokopha, nesokuhlala. Lokhu kuqinisekisa ukuthi izidumbu zihlala zinekhwalithi nenhlanzeko ngisho nalapho zihamba ngesivinini esikhulu ngaphandle kokucindezela izinyoni.

Imishini yenu ikuqinisekisa kanjani ukuphepha nokuthuthwa kokudla?

Zonke izindawo zokuxhumana zivulekile, zenziwe ngensimbi engagqwali engu-304 engenamigodi, okuvumela ukuhlanzwa okuphelele nge-foam-and-rinsing ngemizuzu engaphansi kwengu-35. Ukuhlolwa kwe-ATP swab njalo kuphumelela ngaphezu kuka-99%. Ama-spray anti-microbial in-line afaka i-organic acid elinganisiwe, okuholela ekunciphiseni kwe-pathogen ngo-2.5 log.

Ingabe imishini yakho yokubulala izinkukhu ingahlanganiswa nesitshalo esivele sikhona?

Yebo, imishini yethu ifakwa emabhokisini alungisekayo aboshelwa phansi futhi ahambisane nemishini yokuthutha esebenzayo. Lokhu kuvumela ukuvuselelwa okuqhubekayo ukufaka esikhundleni samamojula okuqhumisa nokuqhumisa kuqala ngenkathi wonke umugqa uqhubeka nokusebenza, kunciphisa isikhathi sokuphumula kanye nezindleko zemali.

Yikuphi ukuqeqeshwa nokusekela enikunikezayo?

Sifaka amasonto amabili okuqeqeshwa kwabasebenza endaweni kanye nokuqeqeshwa kwezempilo ngesikhathi sokuphathwa. Ithimba lethu lokusekela emhlabeni wonke linikeza ukuxilongwa okukude kwamahora angu-24 ngosuku nge-VPN, futhi izikhungo zezingxenye zesifunda zinikeza izingxenye ezidingekayo zingakapheli amahora angu-48. Izivumelwano zonyaka zokusebenza zihlanganisa ukuhlaziywa kokudlidliza nokuhlela ukulungiswa kokulindela.

Yikuphi ukonga amandla namanzi esingakulindela?

Izitshalo ngokuvamile zinciphisa ukusetshenziswa kwamanzi ngo-25-30% ngokuhlwitha okomile nokuthutha izidumbu. Ama-servo drive agesi agcina anciphisa ukusetshenziswa kwamandla cishe ngo-35% uma kuqhathaniswa nezinhlelo zomoya. Omunye umthengi wase-United States wonga amanzi angu-18 cubic metres ngosuku namaRandi angu-45.000 ngonyaka ezindlekweni zikagesi.

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Bheka Okuningi

Ubufakazi Bamakhasimende

Carlos M.

Ukufaka imishini kaTurnkey yokuthulisa nokuqeda izinzwa kwashintsha indawo yethu yokubulala. Ukuphuka kwephiko kwehle kwaba ngu-0.2%, futhi ukusebenza kahle kokopha kwafinyelela kuma-99.9%. Manje sithola amagremu angu-2,5 esibindi esengeziwe enyonini ngayinye. Umklamo ovulekile ongenayo insimbi ongenayo insimbi wanciphisa isikhathi sokugeza ngemizuzu engu-30 ngomsebenzi ngamunye. Isitshalo sethu sisebenzisa izinyoni ezingu-135 000 nsuku zonke ngaphandle kokuphazanyiswa kwemishini. Ukubuyiselwa kwakuyizinyanga ezingu-9 kuphela. Ngiyakuncoma kakhulu.

USarah P.

Ngemva kokuvuselela umshini wethu wokuhlunga nokukhishwa kwamathumbu, safinyelela ekwandeni kwesivuno senyama yesifuba esingu-2.8% futhi sanciphisa ukusetshenziswa kwamanzi ngamalitha angu-1.3 ngenyoni ngayinye. I-torque-controlled eviscerator cishe yaqeda ukungcoliswa kwe-bile, yasindisa uhlelo lwethu lokuthekelisa i-giblet. Izindawo zokuhlanzeka zihlolwa njalo. Ithimba lokusekela likaTurnkey lalisendaweni ngesikhathi sokufakwa futhi laqeqesha abasebenzi bethu ngokucophelela. Ukuthembeka komshini kuphakeme; siye saba nesikhathi sokuphumula esingu-0.2% kuphela eminyakeni emibili.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Iselula/WhatsApp

Umyalezo

0/1000

ukulima kwezilwane

ukulima kwezilwane umdlalo wokulima kwezilwane ukulima kwezilwane nokuprosesa umshini wokubulala izinkukhu indawo yokulima kwezilwane

Ukuminyana Nokopha Okungadingi Ukucindezeleka Ukuze Kutholakale Inyama Enekhwalithi Ephakeme

Umshini wethu wokuthulisa nokopha usebenzisa umoya ophansi noma uhlelo lukagesi olunamandla aphansi ukuze izinyoni ziphele amandla ngokushesha, zivimbele ukulwa okubangela ukopha nokwephuka. Esivivinyweni saseBrazil, ukubomvu kwamabele kwehla ngo-20% futhi ukuqhekeka kwamaphiko kwehla kwaba ngu-0.2%, okuhlangabezana nezinga lokuthekelisa. Iyunithi ezenzakalelayo ibeka inyoni ngayinye endaweni yayo ukuze inqume ngokunembile, ifinyelele ekuchithekeni kwegazi okungu-99.8%. Igazi ligeleza liye emgodini ogqunyiwe ongenawo umswakama ukuze lithengiswe ngokuqondile njengokudla kwezilwane ezifuywayo noma njengopelepele wegazi, kuqedwe ukungcola. Le module ihlanganiswa nama-conveyor aphezulu futhi ilungisa isikhathi sokuhlala kuya ekuvinjeni komugqa ku-14,000 BPH. Ukuphathwa okungenakho ukucindezeleka kunciphisa ukwehliswa, kusekela amanani aphezulu futhi kunciphisa ukulahlwa kwesidumbu sonke ngo-15%. Le ndlela enobuntu ithuthukisa ubumnandi nombala wenyama kuyilapho isekela izitifiketi zenhlalakahle.

Ukuqedwa kwe-servo-driven ukuze kutholakale isivuno esiphezulu se-offal

Imishini yethu yokususa izinyama isebenza ngemotola yeservo nesikhangeli sezimilo zokubona ukuthi kunezimilo ezinamandla ukuze ishube izinyama ezenza ukudla. Isipunu sokugcina sibeka ngokushibekile uma sibona ukuthi kunezimilo eziningi, okukhuluma ukuthi kungabonakali ukuphazimula kwesikhumba sokuphazimula nokuthwasa kwemithwasa. Indawo yaseThayi yasithola ukuthi kunezimilo zokuphazimula ezingu-0.06% futhi yasifuna i-liver ngemizani engu-2.8 grams ngomnyama, okongena ngemali engu-$250,000 ngonyaka. Amaphathi we-vacuum asihlukanisa ngokushibekile izinyama ezincane kwezinyama ezinkulu, okunqamuka ukuthi kunezinyama zokuhlanzwa ngokushibekile. Isimo sokungafakwa kwezinto esingasifaka (tool-less) sivumela ukuthi isigaba sivuleke ngokuphelele ukuze sifakwe emkhawini ngemizuzi engu-28, futhi isikhumba sesistaynlesis sifakwe kuzo zonke izindlela zokufaka amakhanda (shackle line) ngaphandle kokufaka izilwanyana. Isikhombi se-HMI sibonisa imininingwane yezimilo zokubona ngokushibekile, sibiza abasebenzi uma kunezimilo zokuzithoba kwezindlu zomnyama. Ubukhulu bezimilo zethu bhekwe ngokuthi kunezimilo zokusebenza ngemizuzi engu-99.9%. Lokhu kucacisa ukusebenza kwenkundla yokususa izinyama ukuze ibe yinkundla enobukhulu bokuthenga.

Isisiteme sokuphatha ngokushweshwe nesistaynlesi sokubuyisela amanzi

Umshini wethu wokukhipha izimpaphe ususa amanzi ashisayo avamile, usebenzisa iminwe ejikelezayo elawulwa ngokunembile ukuze asuse izimpaphe kuyilapho elondoloza ubuqotho besikhumba. Isitshalo sase-US sabika ukuthi izinga lokudabuka kwesikhumba lingaphansi kuka-0.3% futhi akuzange kusetshenzwe izimpaphe ze-pin ngemva kokuzikhipha. Uhlelo lwamanzi oluvimbela amanzi lufaka amanzi amancane afudumele ukuze izinyoni zikwazi ukufaka amanzi, okwenza ukusetshenziswa kwamanzi kube lula ngamanzi angu-1.5 ilitha. Izimpaphe zihanjiswa ngomoya zisiwe ebhokisini lokuqoqa amanzi ukuze zisetshenziswe, kugwenywe ukuchitheka phansi. Izingalo ezisheshayo ezikhishwayo zivumela ukushintshwa kwezinhlobo zemithi ngemizuzu engaphansi kwemihlanu, futhi uhlaka olunama-hinges luvuleka ngokuphelele ukuze kusetshenziswe izinto zokuhlanza. Omunye umsebenzi waseGeorgia wasindisa amalitha amanzi angu - 19 000 ngosuku futhi wehlisa izindleko zokuhlanza amanzi angcolile ngo - $28 000 ngonyaka, okuholela ekubuyiselweni kwemali ezinyangeni ezingu - 10.