Ukuhlanganiswa kwezinkampani zokuphuma kwinkomo: 15,000 BPH, 2.5% Ukuphula Kwesiphumo & 34% Ukunciphisa Ukusebenza Kwamandla

Zonke Izigaba

Umzila Ohlanganisiwe Wokubulala Izinkukhu Wokuvuna Okuphezulu Nokuhlanzeka

Umkhiqizo wethu wezinto zokubulala izinkukhu ohlanganisa ukubulala izinhlanzi, ukopha, ukufudumeza, ukuzikhipha nokuzibulala uhlanganisa zonke izinto ohlelweni olungenamthungo olukwazi ukufinyelela ezinyoni ezingu-15.000 ngehora. Isitshalo saseBrazil sabika ukuthi isizalo sebele sangena ngo-2.5% futhi kwagezwa amanzi angu-1.4 litre ngenyoni ngayinye. Amandla ethu okuqhuba kagesi anciphisa ukusetshenziswa kwamandla ngo-34% futhi agcina ukuqhuma kwe-gallbladder ngaphansi kuka-0.08%. Ukufudumeza okuphambene nokugcoba okuqinile kugcina izinga lesikhumba, kunciphise ukwehla ngo-22%. Izakhiwo ezivulekile zensimbi engagqwali ezinendawo ethambekele zivumela ukuhlanzeka ngemizuzu engu-38 ngezinga lokudlula kwe-ATP elingu-99.3%. Ukuqapha nge-RFID kunikeza ukulandelela okugcwele kusukela ekwamukeleni kuya ekupholiseni, kusekela ukucwaningwa kwezimali kokuthekelisa. Umklamo we-modular uvumelana nezakhiwo ezikhona, okuvumela ukwanda kwamandla ngaphandle kokwakhiwa okusha. Umkhiqizi waseMexico wakwazi ukubuyisa imali ayitshale ezinyangeni ezingu-10 ngokonga imali yokusebenza nangokwehlisa izindleko zezinto ezibonakalayo.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umkhiqizi WaseBrazil Ususa Ukungcola Kwepheshana

Indawo yokuqeshwa kwezilwane eBrazili yayisizwe nesiphambano sesibhakabhaka sokuqeshwa kwezinyama zokuphuma kwemithi (bile) esingaba yinkambo yokuqeda ukuthengiswa kwezilwane ngaphandle kwezwe. I-Turnkey yasethula isikhombisa sokugcina izilwane (evisceration module) esisebenzisa iservo, esinamandla okukhomba amandla (active torque sensing) okuthiwa ukugcina ukususa uma kubonwa ukuthi izilwane ziyabhekana ngokukhulu. Isibhakabhaka sokuqeshwa sishintshwe ku-0.04%, futhi kubuyiselwa i-2.7 grams yezinyama ezihle ngalolwane, okongena ngemali yama-$220,000 ngonyaka. Umkhondo uya ngamatyala angu-12,000 ngohora nangabafundi babili. Ukuthintwa kwezilwane ngomoya wokuvula (vacuum offal transport) wabuyisela ukuthintwa ngamanzi (water fluming), okusavisa amalitre angu-1.3 ngalolwane. Amaphrame amathuluzi ayo avuliwe ayazimisa ukucwashwa kabanzi ngemizuzu engu-28, futhi kufikwa isiphumo se-99.5% ATP pass rate. Indawo yokuqeshwa yafika ekupheleni kwemali ngemizuzu engu-6 phakathi kwezilwane zokuthengiswa futhi ukunciphisa ukusebenza kabusha. Lokhu kucatshangelwa kuphela kuchitha ukuthi kunciphiswe ukuthi kubonakala i-Enterobacteriaceae emva kokugcina izilwane ngemilinganisi yama-2.2 log, okuthuthukisa ukuthi indawo yokuqeshwa iyatholakala njengendawo engekho kona ukuthi kuyasebenza ngokuphelele kwezilwane zokuthengiswa ngokwesifundo sika-Halal.

Indawo yokuqeshwa eThayi iyathuthukisa ukubuyisela kwezinyama ngokugcina izilwane ngokwemfundo

Umphathi wemifino emhlabeni waseThayi owahlela izipaki zemiliver eziphezulu kaseJapan wabona ukuphulwa kwemvubuko yekhanda leliver ngokulingana ne-1.6%. Umkhahlelo wokuhlela umphathi weTurnkey ongakwamathuba okukhanya amaspoons wabeka ukuphulwa kwekhanda leliver ku-0.03%, faka amagramu angu-2.9 wemiliver ngumfino ngalinye. Lokhu wabangela ukuthi kufike kwi-$240,000 kusasa ngonyaka. Umkhahlelo wasebenza ngamafino angu-13,000 ngohora, futhi ukususa ngovacuum kusala amakhaya amadliwe ngokushesha, kubhekisa ukuthi akhululekile kuzwa kweaerosol. Ukusebenzisa amanzi wabizwa ngokulingana ne-1.2 litara ngumfino, futhi izinombolo zokubhala kweaerobic emva kokuhlela wabizwa ngokulingana ne-2.1 log. Isimo sokungasetyenziswa kwezinto zokusebenza (tool-less) sivumela ukuchitha ngomhla woku-26, kusiza ukusebenza kwezintandabuzo ezintathu. Ukungasebenzi kwezinkinga zokuhlela wabizwa ngokulingana ne-0.2%. Indawo yasaphuma ngokulingana ne-7 izinyanga yokuqala kanye nokuthola isibhengezi esidlonge sokuthengisa kwezindawo zokuthengisa kaseJapan ozimela ukuthi akhululekile kuzwa kwezinkomo.

Indawo yase-US ihlula ukusebenzisa abantu nokusebenzisa amanzi ngokuguqula kabusha umkhahlelo wokuthengisa konke

Izimpahla zokuphuma kwezilwane eGeorgia ezihlanganisa izilwane ezingu-140,000 ngosuku sobusuku sasemphakathini wasezilwane sasenziwa ngokushintana ngezimpahla zokuphuma zikaTurnkey. Izimpahla entsha zokufaka isithunzi ngokusebenzisa amandla amandla nezimpahla zokuthulula ngokungafiki kuzo kunciphisa ukuphakamisa kwamagweba ku-0.2% futhi kunciphisa ukusetshenziswa kwamandla amanzi ngama-litre angu-1.5 ngalilwane. Ukukhishwa kwamaphakathi ngokusebenzisa ukuthi isikhathi sokubeka isikhathi sokubeka kunciphisa ukuphakamisa kwamaphakathi ku-0.07%, okwenza ukuthi ukuthenga kwamaphakathi kuvulekile ngama-gram angu-2.6 ngalilwane. Ukusebenza kwabasebenzi abadlula ngokwesibonelo kusuka kwezimpahla zokuphuma kunciphisa ngama-18%, okuthinta ama-$280,000 ngosuku sobusuku. Ukubhekana kwamandla okuhleliweyo okungakhanyi kuyenza ukuthi ukuchitha kwenzeke ngama-miniti angu-35, okuphumelela ngokusebenzisa i-ATP swabs ngama-99.4%. Ukufaka kwamandla okwesibonelo kwenziwe ngama-3 amasonto okuphuma kwezimpahla. Ukuthengisa kwamandla okwesibonelo okugcina ngama-2.1% kwenza ukuthi ukuthenga kwenzeke ngama-$390,000. I-projekthi yasendula ngama-11 amasonto.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

umlingelo wezinkomo zaseNkandla zaseStainless Steel ye-304, izikhathi zokuphuma kwe-1000–13500 BPH, izinkampani zokuphuma kwezinkomo zaseNkandla

INDABA YOKUBUKA

Imishini Yokuphatha Amakhwekhwe Ngokwesikhundla 1000-10000 BPH Yomshini Wokuphatha Amakhwekhwe Okwesikhundla Ngamaphutha Ama-304 Okukhula Kwezinkomo, Okuphatha Amakhwekhwe, Amaduck, Nama-goose Kuma-slaughterhouse

INDABA YOKUBUKA

Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu, Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu, Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu, Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu

INDABA YOKUBUKA

umthwalo Wokuphatha Amakhwekhwe Okuqinisekisiwe Ngokwesilalini 1000-4000 BPH, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo

I-Turnkey Slaughter yakha futhi ikhiqize imigqa ephelele yemishini yokubulala izinkukhu eziguqula ukuphathwa kwezinyoni eziphilayo kube umsebenzi ohlanganiswe ngokuphelele, osebenza kahle kakhulu. Umzila ngamunye wenziwa ngendlela ekhethekile ukuze uvumelane nezidingo zamakhasimende nezilwane, kusukela ezinyoni ezingu-2 000 kuya kwezingu-15.000 ngehora. Izinhlelo zethu zihlanganisa ukuphazamiseka okulawulwayo, ukufudumala okuphambene, ukuhluma okomile, ukuhlanza izisu okuqhutshwa yi-servo, nokupholisa umoya noma amanzi, konke okulawulwa yi-PLC ephakathi ne-RFID yokulandelela izinyoni. Lokhu kuhlanganiswa kwe-digital kuvumela ukulungiswa ngesikhathi sangempela: izinga lokushisa lokushisa okusekelwe enanini lenqwaba, ingcindezi ye-pickler elungiselelwe usayizi wenyoni, namandla okuqedwa kwezitho ezilawulayo ukuze kuvikelwe izitho. Umshini osanda kufakwa eMexico we-12,000 BPH wabangela ukuba isivuno sesidumbu sonke sibe ngu-2.6% futhi kwancishiswa ukusetshenziswa kwamanzi kwaba amalitha angu-6.0 ngenyoni ngayinye, okwenza konakale imali engaphezu kuka-$300.000 ngonyaka. Yonke imishini yenziwe ngensimbi engagqwali engu-304 enezinhlaka ezivulekile, ezivulekile zokuhlanza ngokushesha, okuletha njalo amazinga okudlula kwe-ATP angaphezu kuka-99%. I-turnkey inikeza ukuphathwa okuphelele kwephrojekthikusuka ekuhleleni ukwakheka kanye nokufakwa kwemishini kuya ekwakhiweni kwepulani le-HACCP nokuqeqeshwa kwabasebenza. Umklamo we-modular bolt-together uvumela ukuthuthukiswa okuhamba kancanekuqale ngokufakwa kabusha komugqa wokubulala bese kufakwa ukusikwa kamuva ngaphandle kokwakhiwa. Ukuxilongwa okukude kwamahora angu-24 ngosuku nezindawo zokuhlinzeka izingxenye kuqinisekisa isikhathi esingaphezu kuka-98% sokusebenza nokubuyiselwa kwemali ezinyangeni ezingu-10 kuya kwezingu-14.

Imibuzo Evame Ukubuzwa

Izilwane zokuphuma zikaTurnkey ziyakwazi ukufika kuzilwane zokuphuma ziziphi?

Izintambo zethu zilinganisela izinyoni ezingu-2 000 kuya kwezingu-15 000 ngehora. Amamojula asheshayo anezinhlelo zokuqondisa ezizimele agcina isikhathi sokuhlala esiqondile sokuminyana nokuqedwa ngokuphelele. Lokhu kuqinisekisa ikhwalithi yomkhiqizo engaguquguquki nokuhlanzeka kunoma isiphi isivinini, futhi silungisa umugqa wakho ukuze uhambisane nezidingo zakho zangempela zamandla.

Umkhiqizo wakho wokudla uwuthuthukisa kanjani ukuhambisana nokuphepha kokudla?

Zonke izindawo zokuxhumana zivulekile, zenziwe ngensimbi engagqwali engu-304 enamacala aphelele, okufinyelela amazinga okudlula kwe-ATP angaphezu kuka-99%. Izikhala zokufafaza ezifakwayo ze-antimicrobial zisebenza nge-organic acid ngaphansi kwengcindezi elawulwayo, eqinisekisiwe ukuthi inikeza ukwehliswa kwe-Salmonella okungu-2.5 log. Izinga lokushisa eliqhubekayo kanye nokulinganiselwa kwamakhemikhali kuyabhaliswa ukuze kuqinisekiswe ukulungela ukuhlola.

Ngingayifaka yini kabusha indawo yakho yokubulala esakhiweni esivele sikhona?

Yebo, amamojula ethu axhuma phansi futhi ahambisana nezintambo ezikhona. Ungathuthukisa izingxenye zokumangaza, zokukhipha noma zokukhipha izisu phakathi nesikhathi sokuvalwa kwesonto ngesikhathi wonke umzila uqhubeka usebenza. Ukuthuthuka okwenziwa ngezigaba kunciphisa isikhathi sokuphumula nezindleko ezinkulu.

Yikuphi ukonga amanzi namandla okuvamile emgqeni wakho?

Izitshalo ngokuvamile zinciphisa ukusetshenziswa kwamanzi ngo-25-30% ngokushisa okuphambene nokugeleza, ukuhlunga okomile, nokuthutha izidumbu. Ama-servo drive kagesi anciphisa ukusetshenziswa kwamandla cishe ngo-35% uma kuqhathaniswa nama-pneumatic. Esinye isitshalo sase-United States sasindisa amanzi angu-18 cubic metres ngosuku nezindleko zikagesi zonyaka ezingu-48.000 zamaRandi.

Sithunywa kanjani ukusiza emuva kokuthenga?

Sifaka amasonto amabili okuqeqeshwa kwabasebenza endaweni kanye nokuqeqeshwa kwezempilo ngesikhathi sokuphathwa. Ithimba lethu lokusekela emhlabeni wonke linikeza ukuxilongwa okukude kwamahora angu-24 ngosuku nge-VPN, futhi izikhungo zezingxenye zesifunda zinikeza izingxenye ezisele emahoreni angu-48. Izinkontileka zonyaka zokusebenza ezinokuhlaziywa kokudlidliza nokuqhathaniswa kwe-OEE kuvimbela isikhathi sokuphumula esingahleliwe.

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Bheka Okuningi

Ubufakazi Bamakhasimende

UMarco V.

Emva kokufaka isilayini esifanayo sikaTurnkey, ukuthuthukiswa kwesikhathi sokuthengisa kwe-breast fillet kubuye kakhulu ngama-3.1%, futhi ukusetshenziswa kwamanzi kubuyile ngama-28%. Isivumelwano seservo sokususa izinkombe sakhula ukuthi izinkombe zokuphakamisa zibuyile ngama-0.04%, okwenza ukuthenga kwe-liver kubuye kakhulu ngama-$210,000 ngonyaka. Ukuchitha kuyisikhathi esinye futhi kuhamba ngokuphelele emazwini onke. Isilayini iyasebenza ngama-145,000 amakhwehla ngosuku noma ngama-0.2% yokungasebenzi. Sifakwe indawo yokuqala ngeminyaka eyishumi. Ukusiza kwabo emfanekisweni kuyisikhathi esihle.

ULisa N.

Ukuguqula isilayini sokuthengisa kukaTurnkey sasolve isinkinga sakwesikhathi sokusebenza. Ukusebenzisa ngokuzenzakalelayo ukuthi amakhwehla ayatholakala futhi ukuthi amakhwehla ayatholakala ngokushesha kakhulu kahle kubuyile ngama-20%, futhi ukuthi amakhwehla ayatholakala ngokushesha kakhulu kahle kubuyile ngama-0.2%. Ukuthuthukiswa kwesikhathi sokuthengisa kwe-liver kubuye kakhulu ngama-2.8 grams ngamakhwehla. Ukusetshenziswa kwamanzi kubuyile ngama-1.4 liters ngamakhwehla, okwenza ukuthenga kubuye kakhulu ngama-$38,000 ngonyaka. Ukufakwa kwe-modular kwenziwe ngamathathu amasuku ngaphandle kokuvaleka kwezinhlelo zokusebenza. Emva kwezindawo ezisigcwele, asikho isinkinga sokungasebenzi. Le silayini yilokhu okwenza isiphumo.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Iselula/WhatsApp

Umyalezo

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izixhobo zokuthengisa amakhwehla

izixhobo zokuthengisa amakhwehla izixhobo zokuthengisa amakhwehla ngokuzenzakalelayo izixhobo zokuthengisa amakhwehla ezigcwele izinkamuzu zokuvula izinhliziyo zezilwane zokudla izinkamuzu zokuvula izinhliziyo zezilwane zokudla ngokwesifiso sika-Islam izinkamuzu zokuvula izinhliziyo zezilwane zokudla yendustri isitolo sezinkamuzu zokuvula izinhliziyo zezilwane zokudla umugqa wezinkamuzu zokuvula izinhliziyo zezilwane zokudla izinkamuzu zokuvula izinhliziyo zezilwane zokudla zemiphakathi emincane izinkamuzu zokuvula izinhliziyo zezilwane zokudla zesiya-steel esingasolwa

Ukuvula kwezinyawo ngokusebenzisa i-servo ukuthi kubuyiswe isikhundla sokuvula kwamanzi

Imodi-yo ye-Turnkey yokukhupha izinto ezihlukene isebenza ngamashilongo athiwe ngemotolo yomkhosi, enesensha yokuqondisa ukuthi kubhekwa ukuthi kunezinhloko zokuzimela zokwakha 200 kusikhathi sesekhondi. Uma kubhekwa ukuthi kunezinhloko eziningi, umshilongo uhlale ngokushesha, ukunqoba ukuthi iphondo ne-intestine ibe yisibonelo sokugqibela. Lokhu kunciphisa ukuthi kunezinto ezingavumelekileyo kwenziwa ngaphansi kwe-0.08% futhi kuvumela ukuthi kubuyiselwe okuningi kwamazinyo okusebenza. Indawo yase-Colombia eyasebenzisa le-sistimu yathola amagramu angu-2.8 yamaphondo esihlangu esihlanu, okwenza ukuthi kufakwa i-$250,000 emnyangeni. Amachanneli ombiko wokugcina aphinda abizwa ngokuphatha amazinyo omncane kanye namazinyo omnyama ngokushesha, ukunqoba ukuthi kubhekwa ukuthi kunezinhloko zokugqibela zokuhambana. Izinkambo ziyakhupha ngaphandle ukuthi zibe yisibonelo sokuhlaziya, ukuvumela ukuthi kwenziwe ngokuphepha nokulanda ngaphansi kwe-28 minithi. I-HMI inikeza ukuthi kubhekwa ukuthi kunezinhloko zokuzimela ngokushesha, ukubiza abasebenzi ukuthi kunezinhloko zokuzimela kwezilwane. Lokhu lokucacisa kunciphisa ukuthi kubhekwa ukuthi kunezinhloko zokuzimela kwezilwane ngaphezu kwe-50%, ukwenza indawo yokukhupha izinto ezihlukene ibe yindawo engekho yezindlela zokuthenga.

Ukukhupha Ngokotshelela Nokubuyisela Amanzi Ukuthi Kube Yisibonelo Sokusebenza Ngokuphelele

Isisistemi sokuqondisa esingasemzulwini sithintela ukuthi kusebenze isikhalo sesidla sokugcina, sobhala ngamafinga amahle ayoqondisa amafutha ngokuphathelene nokuhlinza kwesikhumba. Isilimi se-USA sibhalile ukuthi kunezikhumba ezihlukile ngapansi kwe-0.3% futhi sithintela umsebenzi wokugcina emva kokugcina ngendlela yomuntu. Isikhumbi sokugcina esiphambili sisebenzisa isikhalo esincane kuphela sokufaka isikhumba, okususa isikhumbi sokugcina ngama-litre angu-1.4 ngumntu. Amaphutha aphakanyiswa ngokuphambuka kwezinye izindawo ukuze zifakwe emakhubeni okugcina ngokungasemzulwini, okuthintela ukuthi zifakwe emzini. Amabanki wezifinga ezingaqondisa ngokushesha ziyakwazi ukuguqula izinhlanzi ngapansi kweziminye emizuzwana ezingu-5, futhi isikhumba esihlanganayo siyavula kabusha ukuze sifakwe emkhakheni. Umsebenzi wase-Georgia wabuyisela ama-gallons angu-20 000 ngusuku futhi wabeka isikhumbi sokugcina ngama-$30 000 ngonyaka. Le teknoloji yokugcina ngokungasemzulwini ibhekise ekuphucukiseni kwezinhlanzi zokugcina, okuvula ukuchaza kwezinhlanzi zokugcina kwezinhlanzi zokugcina.

Ukuthengisa kwezinhlanzi ukuthi kwenziwe ngokushesha nokuthuthukisa

Ukuhlanganiswa kwezinkampani zokuphuma kwinkomo zika Turnkey kuyasebenza ngendlela eyodwa yokugcina iziqephu, okubhekisela kuthi ukufakwa kwenziwa ngokushesha kakhulu. Ukuguqula konke okuphakathi kokuphuma kwinkomo kungakwenzeka ngemini emibili yomsovo wokuphuma, ngezinqamulelo ezifakiwe kusendlale. Iziframu ezingavumelana zihlanganisa nezinqamulelo zezikhumba zezindawo eziphakathi, okukhulula inkinga yokugcina noma ukwenza amaphuzu. Indawo yase-US yagcina iziqephu zokuphuma nokuphuma kwezinkomo ngaphandle kokuvalelwa kwesiqephu esingaphakathi. Lokhu kucacisa ukuthi abaprofayili bangaqala ngokuguqula ukuphuma kwezinkomo futhi ekugcineni bangadondisa izinqamulelo zokuchitha noma ukuchitha ngaphandle kokuguqula isikhundla. Izicabhi zesi-RFID ne-PLC eyodwa zihlanganisa izinqamulelo eziphanda ngokushesha, okuhlinzekile ukuthi kuzobekwa umlando wokuphuma kwinkomo. Ukudonsa kwezinqamulelo kuhlinzeka ukuthi kungahlinzeki ukuthi kungafakwa kwezinkampani ezintsha, okuhlinzeka ukuthi ukuthengiswa kwakamuva kungahlinzeki njengoba ukuthengiswa kwezinkampani kungaphezulu.