By quickly lowering the temperature, the pre-chiller inhibits bacterial growth, extends the shelf life of poultry products, and preserves meat texture and freshness. It is fully compatible with overhead conveyor systems, enabling seamless integration into continuous slaughter lines. As a direct factory manufacturer, we offer customized solutions and on-site installation guidance to ensure smooth operation in your facility.
Our Spiral Pre-Chiller is a core piece of equipment for poultry slaughter lines, designed to rapidly cool poultry carcasses after processing. Built entirely from premium food-grade 304 stainless steel, this spiral pre-chiller uses continuous low-temperature water circulation to achieve fast, even cooling, effectively reducing carcass temperature to below 4°C.
The spiral design ensures sufficient residence time, allowing carcasses to cool uniformly while maintaining hygiene. The system supports custom sizes and capacities, matching small, medium, and large-scale production lines from 1000 to 10000 birds per hour.
Efficient & Uniform Cooling
The spiral design ensures sufficient residence time for poultry carcasses, allowing even cooling from the surface to the core. Low-temperature water circulation rapidly reduces carcass temperature to below 4°C, minimizing bacteria growth and extending shelf life. The continuous flow design eliminates temperature stratification, ensuring consistent cooling results for every bird.
Durable Food-Grade Construction
Made entirely of 304 stainless steel, the pre-chiller is corrosion-resistant, rust-proof, and easy to clean, meeting international food safety standards. The smooth, seamless interior prevents debris buildup and bacterial growth, simplifying daily maintenance and ensuring long-term hygiene compliance.
Customizable for Different Capacities
Available in various lengths and sizes, the pre-chiller can be tailored to match production lines from 1000 to 10000 birds per hour. The spiral pitch and flow rate are adjustable to meet specific cooling time requirements, whether for chicken, duck, or goose processing.
Hygienic Water Circulation System
The closed-loop water circulation system maintains low temperatures while reducing water consumption. The optional filtration and purification modules help keep the water clean, preventing cross-contamination. The system is designed to meet strict hygiene requirements for both domestic and export markets.
Low Maintenance & High Reliability
The simple, robust design with high-quality components ensures stable, low-failure operation. The spiral drive mechanism is durable and easy to service, with minimal wear parts. The machine requires minimal daily maintenance, reducing long-term operational costs.
Seamless Integration with Slaughter Lines
The pre-chiller is designed to connect directly to overhead conveyor systems, enabling continuous, automated processing from the slaughter line to the chilling stage. This eliminates manual handling, reduces labor costs, and maintains a hygienic workflow.
Large-Scale Industrial Poultry Plants
Ideal for large poultry processing plants with 5000–10000 birds per hour capacity. The spiral pre-chiller integrates seamlessly with continuous slaughter lines, ensuring rapid, uniform cooling for high-volume production. Its hygienic design meets the strict standards of export-oriented businesses, helping extend product shelf life and maintain quality.
Medium-Sized Slaughterhouses
Perfect for medium abattoirs with 1000–5000 birds per hour output. The compact yet efficient spiral design fits into medium-sized workshops, providing reliable pre-cooling to improve product freshness and meet market demand. It supports both domestic sales and export processing.
Duck & Goose Processing Facilities
Suitable for duck and goose processing, which require longer cooling times to reduce carcass temperature effectively. The adjustable spiral length and water flow rate can be customized to meet the specific cooling requirements of these larger birds, ensuring food safety and quality.
Integrated Farm & Processing Bases
Great for large poultry farms with on-site processing. The pre-chiller enables rapid cooling after slaughter, preserving meat freshness and reducing spoilage risks. Its continuous operation design supports farm-to-table processing, helping farms maintain product quality and extend market reach.
Q1: What is the capacity range of the spiral pre-chiller?
A: The pre-chiller can be customized for 1000–10000 birds per hour, matching different production scales.
Q2: What material is the machine made of?
A: The entire machine is constructed from food-grade 304 stainless steel, meeting international food safety standards.
Q3: Can the cooling time be adjusted?
A: Yes. The spiral length and water flow rate are adjustable to control residence time and meet specific cooling requirements.
Q4: Does the pre-chiller save water?
A: Yes. The closed-loop water circulation system reduces water consumption while maintaining low temperatures.
Q5: Is the machine easy to clean and maintain?
A: The 304 stainless steel construction and smooth interior surfaces simplify cleaning. The modular design allows easy access for maintenance.
Q6: Can it be integrated with overhead conveyor systems?
A: Yes. It is designed for seamless connection to overhead shackle systems for continuous line operation.
Q7: What poultry types is it suitable for?
A: It is suitable for chickens, ducks, and geese, with adjustable settings for different sizes and cooling needs.
Q8: What after-sales support is provided?
A: We offer a 1-year warranty, lifetime maintenance, 24/7 technical support, and on-site installation guidance.
EN
