Umshini Ozenzakalelayo Wokubulala Izinkukhu: Umsebenzi Omncane Ngo-50%, Umkhiqizo Ongu-96%

Zonke Izigaba

Kungani Imishini Yokuvulwa Kwinkuku Eziyisemthethweni Iyakhuthaza Ukuphakamisa Kwezindlela Zokusebenza

Imishini yethu yokuvulwa kwinkuku eziyisemthethweni iyasusa ukusebenzisa inkulu kuzo zonke izindawo ngokusebenzisa ukuvulwa ngokusebenzisa i-servo, ukubala ngokubona, nokuhambisana kwe-PLC kuzo zonke izindawo. Izindawo zokuvulwa, ukuvula, ukususa amaphepha, ukususa amaphunga, ukuchitha, nokuvulwa kuyasebenza ngomunye omkhulu kuphela, okukhuthaza ukusebenzisa abantu ngokuphakeme kakhulu ngokuphakama kwe-50% futhi ikhuthaza ukuphakama kwezindlela zokusebenza. Iyakhelwe ngokwesiliva esihle sokusebenza emzimbeni nangokwesiliva sokucleanwa ngokusebenzisa i-CIP, futhi izindawo ziyadlulwa ngokwahlukile, okufanele kumaqondiso ase-HACCP ne-Halal. Ukukhala kwezinkulukulu kusuka ku-1,000 ku-12,000 ngomzuzu kufanele kumathuba okuphakama, futhi ukubala ngokwezinye ne-ukubala ngokwezinye kukhuthaza ukugcina ukuthi amasimu ayenziwa ngokuphakeme ngokuthi amasimu ayenziwa ngokuphakeme ngokwesikhathi esisodwa. Amadatha okwesikhathi esihlukene akukhomba abasebenzi ukuthi baze baphinde bafake izinto phambi kokuthi izinto zizwe ngokuphakeme. Ukuseta kwezinye ngokwesikhathi nokuqonda kusiza abasebenzi ukusebenzisa umgca wokusebenza osheshile, okusheshile, okuphakama okuxhumana nomphumela wokusebenza futhi okusiza abantu ukusebenza kuzo zizindawo ezinamandla kakhulu.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Denmark Integrated Plant

Umthunyisi wase-Denmark wabeka imishini yethu yokuvala amakhwekhwe ngokuzenzakalelayo kusukela ku-8,000 amakhwekhwe ngohora ukuze ukhululeke kwezindlela zokusebenza nokuphakamisa ubukhulu bokulinganisa. Ukuvalela ngokusebenzisa i-servo, ukubonwa kwezinkomba, nokusebenzisa i-PLC eyodwa kuvalela ngokuzenzakalelayo nokuhlela amakhwekhwe, okwakwenza ukuthi izindlela zokusebenza zekhaya ziyaphela ngama-49%. Ukuthi amakhwekhwe abona ngokugcina kwe-Grade-A akhuphuka ku-96%, futhi ukuthi ukuthwala kwezinto eziningi (giveaway) kufela ngama-3% ngokusebenzisa ukubhekisa ngokuzenzakalelayo nokubonwa kwezinkomba. Umkhala wamanzi wokuchitha (stainless line) ongumkhalaba wokuchitha (CIP) nesikhundla esisondela kanye nezindawo eziphakanyiswayo zasindiswa ngokuphathelene nemithambo ye-EU ngokuzobonwa kwesibili, futhi amandla okubuyisela ayabamba ubukhulu bekuphakamisa kwezinsuku zokusebenza ngaphezu kwe-98%. Ukubonwa kwezinkinga ngokushwelelwa kwezinye izinkomba kwenza ukuthi kuboniswe ingcingo ngaphandle kokuvakashela ngokuqondile kwezinsuku zokusebenza okuphakeme. Umthunyisi wabuyisela izigaba zesitsha zokuthengiselwa ngokubonwa kwebukhulu bekubonwa kwezinkomba, futhi wabonisa ukuthi abantu abasemthunyisweni bakhululekwe ukuba bafunde emsebenzini wokupaka nokubonwa kwezinkomba, okwakwenza ukuthi ubukhulu bekuphakamisa kwezinsuku buphakamise kakhulu. Umgcini wabonisa ukuthi ukusebenzisa izinkomba zokuzenzakalelayo kwenza ukuthi ubukhulu bakho buphakamise ngokuphakamisa kwezindlela zokuphatha kwezinsuku zokusebenza kwezinye izindawo.

Israel Tech Processor

Umsebenzisi wase-Israeli wafuna imishini yokuvala izinkukhu ngokuzenzakalelayo nesilinganiso esikhulu sokufunda ukuthi i-izinkukhu zazihlala kusenzo. Sibhambisile ilayini yezinkukhu ezingama-3,500 ngohora engezansi yamaphethu, ene-“vision-guided cutting”, ukubhalisa ngokuzenzakalelayo, nokufunda ukuthi i-izinkukhu zazihlala kusenzo ngokwezibhalo zokuphatha. Ukusebenza kwabasebenzi kushula ngama-46%, futhi ukulingana kwezinyathelo kushusha amaphoso kwebhizinisi zokuthengisa. Ilayini yayiphumelela ekupheleni kwakho kwekuphela kokwesibili, futhi i-CIP yashusha ukucima okwenziwa phakathi kweminyaka. Ukubhalisa ngokuzenzakalelayo kushusha ukuthi abasebenzi bakhelwa ngama-2.7%, kubuyisela imali enkulu. Umsebenzisi wabonakala ukuthi i-PLC dashboard ayithandaza ukuthi ukuthengiswa kushusha ngokushesha, kubambelela abasupervisiyisi ukuthi bakorekthe kabefore rework. Ngemva kweyishumi, ukuthengiswa kwemizuzwana kushusha ngama-32%, futhi isikompani sifaka ilayini yesibili yezinkukhu ngokuzenzakalelayo esingasendaweni yokuqondisa ukuthi isikompani sisebenza ngokuphelele nesilinganiso esikhulu sokufunda ukuthi i-izinkukhu zazihlala kusenzo.

I-Chile Automated Cooperative

Inhlangano yaseChile eyayisebenza ngomshini wethu wokubulala izinkukhu othomathikhi yayikwazi ukuhlakulela izinyoni ezingu-2 800 ngehora ukuze isekele uSantiago ngokuqondile. Umzila ongenalo insimbi onomoya opholile nokulandeleka kwawo wawuhambisana nemithetho kazwelonke, futhi ukuzenzakalela kwanciphisa umsebenzi ngo-44%. Umkhiqizo wokudlula kokuqala wenyuka ngamaphuzu ayisithupha, futhi ukugcinwa kwezinto ezibandayo kwavikela izinga lokuthutha izimpahla emadolobheni. Le nkampani yaqeqesha abasebenzi abathathu manje abaqondisa esikhundleni sokucubungula ngesandla, futhi ukuhlolwa kwaphumelela lapho kuzanywa okokuqala. Ukuthengiswa okuqondile kokudla okudayiswayo nokudliwayo kukhuphuke cishe ngo-30%, kanti inhlangano yabuye yatshalwa kabusha ekudleni. Amalungu athi ukuzenzakalela kwenza ukuba amapulazi omkhaya akwazi ukubhekana nokuncintisana okuqinile, okwenza ukuthi umugqa ohlanganyelwe ube umhlinzeki onokwethenjelwa, osebenza kahle ohlangabezana nesidingo sasemadolobheni ngaphandle kokuqasha izisebenzi zesikhathi ngasinye.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Imishini Yokuphatha Ngokuzenzakalelayo Amakhwekhwe, Imishini Yokuphatha Nokuphatha Ngokuzenzakalelayo Yomkhakha Omdala Wokuphatha Amakhwekhwe, Amaduck, Nama-goose

INDABA YOKUBUKA

Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu, Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu, Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu, Umthwalo Wokuphatha Amakhwekhwe Owethulwa Ngemfubu

INDABA YOKUBUKA

umthwalo Wokuphatha Amakhwekhwe Okuqinisekisiwe Ngokwesilalini 1000-4000 BPH, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo, Umthwalo Wokuphatha Amakhwekhwe Ngokuzenzakalelayo

INDABA YOKUBUKA

Imishini Yokuphatha Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Yomphutha Wokuphatha Amakhwekhwe Ngokwesikhundla Y......

Umshini wethu wokubulala izinkukhu othomathikhi wakhelwe ukunciphisa ukusetshenziswa kwezandla kuyilapho ukhulisa ukuvumelana nokukhishwa. Ukusika okuqhutshwa yi-servo, ukuhlolwa okuqondiswa umbono, nokuvumelanisa kwe-PLC kuhlanganisa ukushaqeka, ukushisa, ukuhlanekezela, ukuqothula, ukubanda, nokusika ukuze lo mugqa usebenze nabasebenzi abancane abaqondiswayo. Yakhiwe ngensimbi engagqwali esezingeni lokudla enendawo yokuhlanzeka ye-CIP nezindawo ezihlanzekile nezingcolile ezihlukanisiwe, ihlangabezana namazinga we-HACCP, iHalal, namazinga wokuthekelisa e-EU. Amandla okuhlunga kusukela ezinyoni ezingu-1 000 kuya kwezingu-12 000 ngehora afanele amafemu angena ezitshalweni, futhi ukuzilinganisa nokuhlukanisa ngokuzenzakalelayo indlela yomkhiqizo ngendlela efanele okokuqala, kunciphisa iphutha lokuhlunga ngesandla. Idatha yesikhathi sangempela mayelana nomkhiqizo, izinga lokushisa, kanye nomthamo wokukhiqiza ivumela abaphathi ukuba balungise ukuzula ngaphambi kokuba kube ukuvuselelwa. Sinikeza ukufakwa, ukuqeqeshwa kwabasebenza, izingxenye ezisele, nokuxilongwa okukude, ukuze umugqa wakho othomathikhi usebenze ngamandla aqokiwe ngezindleko ezincane zabasebenzi. Ukuzenzakalela kukhulula izisebenzi ezinamakhono ukuze zisebenze emisebenzini yokupakisha nekhwalithi, kuguqula umugqa wezinkukhu ube isitshalo esisebenza kahle, esilungele ukucwaningwa kwamabhuku esivikela inzuzo njengoba amaholo namavolumu ekhula.

Imibuzo Evame Ukubuzwa

Ukusebenzisa izindlela zokusebenzisa iziqu ziyakususa ubukhulu bani?

Ngokwesikhundla sakho, izilwane zihlanganisa umsebenzi wokuphatha amandla emisipaleni ngokuphakeme kwe-45% ukuya ku-50%. Ukuphatha kwamandla okuzwa, ukuphatha kwezinye izinto, nokuhlanza kususela kumsebenzi wokuphatha ngokwamanqoba futhi kubuyisa ubukhona kwezinto ezifanayo futhi kunciphisa izinkinga zokuphatha kwezinye izinto ezingaphakamisekile kwebhodhi. Konke okubhalwe kuchazwa ngokwesikhundla sakho, isimo sezulu, nokusebenza kwezinye izinto.

Ukuphatha kwezinye izinto kubuyisa ubukhona?

Yebo. Ukuphatha kwezinye izinto ngokwesibonelo futhi ukubhala ngokuzenzakalelayo kunciphisa ukubhala kwezinye izinto ngokuphakeme kwe-2% ukuya ku-3%, futhi ukulandela kwe-PLC kunciphisa izinkinga zokulandela. Ukubhala ngokuzenzakalelayo kubuyisa ubukhona kwezinye izinto kubuyeza kubhekisa izinkinga phambi kokubhala kabusha, ngakho ke abakholwa bafumana izindlela ezingu-5 ukuya ku-8 zezinto ezifana nezinye izinto eziphakamile emva kokufaka. Singathola isibonelo sokufaka esifanayo nesikhundla sakho uma usicela.

Ingabe umsebenzi wokuphatha kwezinye izinto uyasebenza ngokwesikhundla?

Kulungile kakhulu. Izindawo eziqondiwe, ukuchitha kwe-CIP, nokuthola konke okufanele kubonakala kuyasebenza ngokuphathelene nezindlela zokusebenza zezinhlangano zezokuphatha izinkomo (HACCP), izinhlangano zezokuphatha izinkomo ngokwesifanekiso (Halal), nase-EU. Sibeka izinkambo ezisebenzayo zokuphatha izinkomo ngokuphathelene nezindlela zokusebenza zezinhlangano zezokuphatha izinkomo (stunning) futhi sibeka amadokumenti okusiza ukuthi uphume ngokuphelele ekuziphatheni kwakho ngokuphathelene nezindlela zokusebenza zezinhlangano zezokuphatha izinkomo (audits) ngokuphathelene nezindlela zokusebenza zezinhlangano zezokuphatha izinkomo (first inspection) ngokuphathelene nezindlela zokusebenza zezinhlangano zezokuphatha izinkomo (full automatic speed). Lokhu kusiza ukuthi umthwalo wakho uqondiswe ngokuphathelene nezidingo zokwesikhali futhi ngokuphathelene nezindlela zokusebenza zezinhlangano zezokuphatha izinkomo.

Ukukhethwa kwe-automation kuyakwenzela yini?

Imishini yethu yokuqhubeka ngokuzenzakalelayo yokuphatha izinkomo iyasebenza ngokuphatha izinkomo ezingu-1,000 ku-12,000 ngohora. Izinkambo ziyisigaba, ngakho singaqala ngokuphatha izinkomo ngokuzenzakalelayo ngokuphathelene nezindlela zokusebenza zezinhlangano zezokuphatha izinkomo (partially automated) futhi singadondisa ukuphatha izinkomo ngokuzenzakalelayo (cut-up) noma ukuphatha izinkomo ngokuzenzakalelayo (deboning) emuva kwalokho ngaphandle kokubuyisela isistimu yokuphatha izinkomo ngokuzenzakalelayo (control system) noma isikhumba. Amahulumeni ethu baya kubonakala izinto zonke ezithile ekuphatheleni kwe-design review stage.

Yini okusiza ngokuphatha izinkomo ngokuzenzakalelayo?

Sisinenza ukufaka, ukufundisa, izinkambo zokulungisa, nokuhlola kusuka emuva noma kusuka esikhathini sokulungisa ngaphambi kokuthi kubhekwe isimo. Ngoba umugqa uyasebenza ngokusebenzisa i-PLC, singakhombisa ukusebenza kwayo futhi singathuthe ukulungisa kusheshwe, okuyakusinda umugqa wakho wokusebenza ngokuzimisa ngokupheleleyo ngokwenyani yokungasebenzi ngaphandle kokukhethwa. Ungathola isibhalo sokuchaza kabefore ukuthi kufakwe isithakazelo.

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Bheka Okuningi

Ubufakazi Bamakhasimende

Lars Pedersen

Imishini yethu yokuvala amakhonkhoyi ayasebenza ngokuzimisa amakhonkhoyi angu-8,000 ngohora, ngokuphela kwabantu abasebenzayo ngokuphela kwezinye izinyathelo, nokuthi ukuthengiswa kuyisikhathi soku-96%. Ukuthengiswa kuhlala kwezinye izinyathelo kwe-3%, ukusebenza kwezinye izinyathelo kwe-98%, futhi ukuhlola kusuka emuva kuselungise isilinganiso ngaphandle kokuvakashela. Abantu abasemthwakweni bavakashelwe ku-ukupaka, okuyakuphakamisa ukusebenza kwesikhathi esiphakade. Sibona izigidi zokuthengiswa ngokuthi sithola ubukhulu bokuthengiswa ngokupheleleyo.

Noa Cohen

Ukuthengiswa kusuka emuva kufune ukuthi kubekwe ukuthi kubekiwe ngokupheleleyo, futhi le mshini yethu yokuvala ayatholakala ukuthi kubekiwe ngokupheleleyo kwe-EU nase-Halal ngokuphela kokufakwa kwesikhathi sokuqala. Ukusebenzisa abantu abasebenzayo kuhlala kwezinye izinyathelo kwe-46%, ukuthengiswa kuhlala kwezinye izinyathelo kwe-2.7%, futhi ishidi se-PLC sibonisa ngokushesha ukuthi ukuthengiswa kuhamba ngendlela engafanelekileyo. Ukuthengiswa kusuka emuva kuhlala kwezinye izinyathelo kwe-32% ngonyaka, futhi sifaka umugqa wesibili ngokusebenzisa isithakazelo sama. Isikhathi esihlukene futhi esihle.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Iselula/WhatsApp

Umyalezo

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isikhombisa sokuvula inkuku

isikhombisa sokuvula inkuku isikhombisa sokuphuma kwezinkuku isikhombisa sokuphuma kwezinkuku isikhombisa sokuphuma kwezinkuku esebenzisa umbono wokuziphatha ngokuzenzakalelayo isikhombisa sokuphuma kwezinkuku esihle kakhulu indlela yezinkambo zokuphuma kwezinkuku ukwakha kwesikhombisa sokuphuma kwezinkuku indawo yokwenza isikhombisa sokuphuma kwezinkuku umkhiyizeli wesikhombisa sokuphuma kwezinkuku umthwali wesikhombisa sokuphuma kwezinkuku isikhombisa sokuphuma kwezinkuku eChayina isikhombisa sokuvula izinjuku zokusebenza emithambo isikhombisa sokuvula izinjuku esebenzisa umthelela isikhombisa sokuvula izinjuku esihle kakhulu isikhombisa sokuvula izinjuku yemithambo isikhombisa sokuvula izinjuku esincane isikhombisa sokuvula izinjuku esenziwe ngomthwakazi wesitayinilesi

Umsebenzi Omncane, Ukuvumelana Kakhulu

Umshini wokubulala izinkukhu othomathikhi uguqula umsebenzi owenziwa ngesandla, oguquguqukayo ube inqubo ephindaphindwayo, eqondiswayo, futhi lolo shintsho luvikela izindleko nekhwalithi. Iziteshi eziqhutshwa yi-servo zenza ukunyakaza okufanayo okuqondile izikhathi eziyizinkulungwane ngaphandle kokukhathala, ngakho isisindo sezingxenye sihlala siqinile futhi ukupha kwehla uma kuqhathaniswa nokusika ngesandla. Ukuvumelanisa kwe-PLC kususa ukuphazamiseka phakathi kwezigaba ezenziwa ngesandla okuqeda kancane kancane ukusebenza kahle. Umsebenzi wehla ngo-45% kuya ku-50%, kukhululeke izisebenzi ezinamakhono ukuze zipakishe futhi zenze imisebenzi esezingeni eliphakeme lapho zengeza khona inani elikhulu. Ezitshalweni ezibhekene nokwenyuka kwemiholo noma ukushoda kwabasebenzi, ukuzenzekelayo akuyona into yokunethezeka kodwa kuyindlela yokufinyelela ekukhiqizeni okuzinzile. Umzila othomathikhi uguqula inqubo yenkukhu ibe isitshalo esiqikelelwayo, lapho kubunjwa khona ukuvumelana futhi abaqondisi baphatha iziphambeko kunokucutshungulwa ngakunye, kuphakamisa kokubili inzuzo nemizwelo.

Zuza Ezinzuzweni Ezivela Ekuzenzekeleni Okuhlakaniphile

Umshini wokubulala izinkukhu othomathikhi uvikela isivuno lapho imikhondo yesandla isilahlekelwe khona. Ukuhlolwa okuqondiswa ngombono kuskena isidumbu ngasinye bese kubalwa indlela efanele, kuletha izingxenye ezifanayo ngezindleko ezincane, kuyilapho ukuhlola nokuhlukanisa ngokuzenzakalelayo indlela yomkhiqizo kulungile okokuqala. Ukulandelela isikhathi sangempela lapho kususwa izisu, kubanda, futhi kusikwa kwenza abaphathi bakwazi ukubona nokulungisa ukulahlekelwa ngaphambi kokuba kuqoqeke bese kwenziwa kabusha. Ngokuvamile amakhasimende athola amaphuzu angu-5 kuya kwangu-8 aseBangeni A futhi anciphise ama-gift-giving angu-2 kuya kwangu-3% ngemva kokufaka imishini yokuzenzakalela. Uma kubalwa inani elikhulu, lezo zinzuzo zibuyisela imali eningi minyaka yonke, okwenza ubuchwepheshe bube yingxenye yemali etshalwe ngokushesha. Ukuze abacubunguli bancintisane ngemali encane, ukuzenzekelayo okuhlakaniphile kuyisihluthulelo esiguqula ukusebenza kube inzuzo evikelekile kunokuba kube ukulahlekelwa isisindo.

Iyahambisana Nejubane Lokuzenzakalelayo

Ukuhambisana kufanele kugcinwe ngisho nalapho isivinini sikhuphuka, futhi umshini wokubulala izinkukhu othomathikhi wakhiwe ukuze inhlanzeko ihambe ngesivinini sokukhiqiza. Izindawo ezingenazinhlayiya ezingadliwayo, ezihlukaniswe zihlanzekile nezingcolile, kanye nezindawo zokuhlanzeka eziphelele ze-CIP zihamba njalo phakathi kwezinkulungwane zezinyoni ngehora, nezinzwa zokulandelela zilandelela yonke inqwaba yama-HACCP, iHalal, namarekhodi okuthekelisa e Ngenxa yokuthi umugqa ulawulwa i-PLC, amasekhondi okuhlanza nokuhlukanisa izindawo kulawulwa uhlelo, hhayi inkumbulo, okunciphisa iphutha lomuntu ngejubane elikhulu. Ezitshalweni ezigxile ekuthekeleni, lesi simiso sokuhlola esilungele ukuhlolwa ngesivinini esizenzakalelayo siphendukela ikhwalithi engaguquguquki ibe izivumelwano zesikhathi eside zokuthengisa nokusabalalisa. Umzila owodwa ozenzakalelayo, ohambisana nezidingo kulula ukuwugcina uqinisekisiwe kunomsebenzi osheshayo owenziwe ngesandla, yingakho abathengi bekhetha ukuzenzakalela okhulayo ngaphandle kokudela ukuhlolwa kwabacwaningi bamazinga.