Automatic Cage Stacking Machine | Automated Cage Palletizer for Poultry Slaughter Line

In modern poultry processing, the efficient handling of cages after washing is critical to maintaining a smooth production flow. Our automatic cage stacking machine is purpose-built to take over this demanding task, offering a level of operational consistency that manual methods simply cannot achieve. This equipment is a central component for any facility aiming to modernize its cage management system.

The machine operates under the precise command of a programmable logic controller (PLC), which provides full control over stacking speed and the number of cage layers to suit specific operational needs. This flexibility allows it to integrate effortlessly into various production line configurations. One of its standout features is its impressive processing capacity—it can effortlessly keep pace with the cage output from a high-throughput line processing up to 13,500 birds per hour, which is a standard benchmark in the industry for large-scale operations. This ensures there is no bottleneck in the cage return cycle, supporting uninterrupted operations.

Beyond just speed and automation, we have paid close attention to the machine's build quality and operational reliability. The structure is constructed from heavy-duty stainless steel plates sourced from TISCO, a leader known for its high-grade materials that are resistant to corrosion and easy to sanitize. This is crucial for maintaining the strict hygiene standards required in food processing environments. Furthermore, we have incorporated a renowned Donghua chain system, celebrated for its tensile strength and ability to withstand the stress of continuous, high-speed motion. This robust construction ensures that the machine not only performs exceptionally but also delivers long-term, dependable service with minimal downtime, directly contributing to a lower total cost of ownership.

Premium TISCO Stainless Steel Construction

The main plates are made of TISCO stainless steel, a well-known Chinese brand and a leading enterprise in the stainless steel industry, ensuring long-lasting durability and compliance with food hygiene standards.

High Stacking Speed for Large Production Lines

With a stacking speed of up to 43 cages per minute, the machine easily meets the requirements of high-capacity slaughter lines, such as those processing 13,500 birds per hour.

Reliable Donghua Chain

Equipped with Donghua chain, China’s top brand in the industry, offering excellent tensile strength and long service life under continuous operation.

Korean Autonics Sensors for Harsh Environments

Imported Autonics sensors from Korea are highly adaptable to harsh operating conditions, ensuring stable performance even in wet and humid environments.

Durable Japanese DSMC Cylinders

Equipped with DSMC brand cylinders imported from Japan, featuring high durability and strong resistance to harsh conditions for long-term reliable operation.

This automatic cage palletizer is specifically designed for integration into the post-wash section of high-capacity poultry slaughterhouses. Its primary function is to receive a continuous flow of clean, empty cages from the washing system and automatically organize them into neat, stable stacks for storage or immediate reuse. The machine operates with minimal operator intervention, thanks to its fully automated control logic and real-time position feedback.

In a typical scenario, after the birds have been processed, the empty cages are routed through a washing tunnel where they are subjected to high-pressure sprays and sanitizing agents. They exit the washer thoroughly cleaned and are conveyed directly into the stacking machine's infeed area. The PLC-controlled system then takes over, using sensors to detect each cage's position and lifting mechanisms to stack them precisely. The entire stacking cycle is smooth and well-timed, ensuring that cages are handled gently to avoid damage. Once a preset number of layers is reached—which can be easily adjusted via the control panel—the full stack is automatically discharged onto a takeaway conveyor, ready for forklift transport.

This process is critical for large facilities operating at full capacity. For example, in a plant slaughtering 13,500 birds per hour, hundreds of cages are cycled continuously throughout each shift. Manually stacking these cages would require a large, dedicated team working in a repetitive, physically demanding environment, which often leads to fatigue, high turnover, and a significant labor bottleneck. By automating this process, the automatic cage stacking machine not only reduces the physical strain on workers but also creates a more efficient and predictable workflow, allowing staff to be redeployed to other, more skilled tasks, thus maximizing the return on labor investment while maintaining consistent throughput even during peak production periods.

As a direct manufacturer of poultry slaughter equipment, we build cage stacking machines with high-quality components for reliable performance. Our machines are designed for high efficiency, low maintenance, and seamless integration with existing cage washing lines.